COOLIUS Y50A Guide produit

Original Manual
Service book
Y50A
A/C Service-Unit for refrigerant R1234yf
with integrated refrigerant analyzer
Doc.No.: 225802_Rev.03.01

2COOLIUS Y50A

3COOLIUS Y50A
Contents
1 Flow diagram ..................................................................................................................................................................................4
1.1 Flow diagram without Refrigerant analyzer circuit ......................................................................................................4
1.1 Flow diagram - SPARE PARTS LIST...............................................................................................................................5
1.2 Refrigerant analyzer circuit..................................................................................................................................................6
1.2 Refrigerant analyzer circuit - SPARE PARTS LIST.....................................................................................................7
2 Electric diagram ............................................................................................................................................................................8
2.1 Electric diagram - SPARE PARTS LIST..........................................................................................................................9
3 Machine .......................................................................................................................................................................................... 10
3.1 Machine - SPARE PARTS LIST.......................................................................................................................................11
3.2 Manifold - SPARE PARTS LIST...................................................................................................................................... 12
3.3 Other parts - SPARE PARTS LIST................................................................................................................................. 13
3.4 Accessories - SPARE PARTS LIST............................................................................................................................... 13
4 Refrigerant analyzer................................................................................................................................................................. 14
4.1 Refrigerant analyzer - SPARE PARTS LIST............................................................................................................... 15
4.2 Refrigerant analyzer error codes.................................................................................................................................... 16
4.3 Filter replacement................................................................................................................................................................. 17
4.3.1 Externalwhitelterreplacement............................................................................................................................. 17
4.3.2 Coalescentlterreplacement................................................................................................................................... 17
4.3.3 Refrigerantanalyzerlter/owrestrictorreplacement(NEUTRONICSoriginalspareparts)......... 19
4.4 Air sensor replacement ...................................................................................................................................................... 20
Removing the Air sensor ........................................................................................................................................ 20
Replacing the Air sensor......................................................................................................................................... 20
5 Maintenance................................................................................................................................................................................. 21
5.1 Filter and vacuum pump oil replacement .................................................................................................................... 21
5.1.1 Replacingthelter........................................................................................................................................................ 21
5.1.2 Replacing the vacuum pump oil .............................................................................................................................. 22
5.2 Counterreset(UNLOCKCODErequired) .................................................................................................................. 23
6 Calibration..................................................................................................................................................................................... 24
6.1 Refrigerant weight scale .................................................................................................................................................... 24
6.2 Usedoilweightscale .......................................................................................................................................................... 25
6.3 Pressure transducer............................................................................................................................................................ 26
7 Mainboard test ............................................................................................................................................................................ 27
7.1 Analysis of the displayed values..................................................................................................................................... 28
7.2 Output test............................................................................................................................................................................... 29
7.3 Phase/Neutralwirespinout ............................................................................................................................................ 31
8 Other passwords ....................................................................................................................................................................... 32
Service Passwords ................................................................................................................................................... 32
Service Report Passwords .................................................................................................................................... 32
OperatorCode(OPC)ManagingPassword.................................................................................................... 32
Refrigerant analyzer Password............................................................................................................................ 32
9 Contact and support.............................................................................................................................................................. 33
9.1 ServicePortalCOOLIUS-AC.COM .............................................................................................................................. 33

4COOLIUS Y50A
1 Flow diagram
1.1 Flow diagram without Refrigerant analyzer circuit

5COOLIUS Y50A
1.1 Flow diagram - SPARE PARTS LIST
N° DESCRIPTION CODE
01 HPSERVICECOUPLING(Y50/Y50AR1234yf) 0605512006
02 LPSERVICECOUPLING(Y50/Y50AR1234yf) 0605512001
03 HPGAUGE(A50/Y50/Y50AR134a/R1234yf) 0710175085
04 LPGAUGE(A50/Y50/Y50AR134a/R1234yf) 0710145085
05 3mSERVICEHOSEHP(Y50/Y50AR1234yf) 0603019030
06 3mSERVICEHOSELP(Y50/Y50AR1234yf) 0603013030
07 MANIFOLD(Y50/Y50AR1234yf) 0510006013
08 ELECTRONICPRESSURETRANSDUCER 0712350007
09 INTERNALVESSELPRESSUREGAUGE 0710040250
10 VACUUMPUMP128L 0420023137
11 CHARGEHOSE7/16UNFO-RING(Y50/Y50A R1234yf) 0603511041
12 RECOVERYHOSE7/16UNFO-RING(Y50/Y50A R1234yf) 0603400235
20 COMPRESSOR5/8HP 0416190027
21 CAPILLARY 0602099420
22 COMPRESSOR COPPER PIPE 0602005020
23 OILDISTILLERGROUP(Y50/Y50AR1234yf) 0611013057
24 MAIN FILTER 0607350344
25 HIGHPRESSURESWITCH 0703014019
26 COMPRESSORFAN(D172230V-LONGCABLEFAN) 0408172053
27 ELECTRICVALVEGROUP“1A”
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142050
28 CHECKVALVE-RECOVERY(G1/8FM) 0501086063
29 CHECKVALVE-OILDISTILLER(7/16UNFO-RingMM) 0501071605
30 LIQUIDRECEIVER20LGROUP(Y50/Y50A R1234yf) 0612020059
31 HEATBELT 0404550058
32 OVERPRESSUREVALVE 0503016045
33 SAFETYVALVE(Y50/Y50A R1234yf) 0503144024
34 INTERNALVESSELADAPTERGROUP(Y50/Y50A R1234yf) 0612511050
38 MANIFOLDFORPRESSURETEST 0512200005
39 CHECKVALVE-NITROGENTEST(G1/8FF) 0501086062
40 NEWOILBOTTLE250ml(YELLOWPIPE) 0819015250
41 UVTRACERBOTTLE100ml 0819015100
42 POEOILBOTTLE250ml(GREENPIPE) 0819015255
43 USEDOILSEALEDBOTTLE250ml 0815015250
45 EXPANSIONVALVEGROUP NOTAVAILABLE
(*) Applies to R1234yf models only (Y50 / Y50A).
(**) Applies to Y50A only.

6COOLIUS Y50A
1.2 Refrigerant analyzer circuit

7COOLIUS Y50A
1.2 Refrigerant analyzer circuit - SPARE PARTS LIST
N° DESCRIPTION CODE
50 ELECTRICVALVEGROUP“1A”
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142050
51 COALESCENT FILTER 0607999054
52 EXTERNALWHITEFILTER(5pcs) 0617999120
EXTERNALTRANSPARENTBOWL 0607999015
53 FLOWRESTRICTOR 0607799022
54 ELECTRICVALVEGROUP“1A”
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142050
55 COMPLETEELECTRICVALVEGROUP“E3” 0510006027
ELECTRICVALVEGROUP“1A”
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142050
PISTONFOR“1A”ELECTRICVALVE
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142150
56 REFRIGERANTANALYZER(R1234yf) 0400705234
FILTERFORREFRIGERANTANALYZER 0607799011
-- ANALYZERMAINTENANCEKIT 7500100051
(*) Applies to R1234yf models only (Y50 / Y50A).
(**) Applies to Y50A only.

8COOLIUS Y50A
2 Electric diagram

9COOLIUS Y50A
2.1 Electric diagram - SPARE PARTS LIST
N° DESCRIPTION CODE
01 MAINSWITCH 0404230022
02 EMERGENCYSAFETYSWITCH(R1234yf ONLY) 0414020005
03 MAINFAN(D172230V-LONGCABLEFAN) 0408172053
04 COMPRESSORFAN(D172230V-LONGCABLEFAN) 0408172053
05 COMPRESSOR5/8HP 0416190027
06 VACUUMPUMP128L 0420023137
07 HEATBELT 0404550058
8a ELECTRICVALVEGROUP“1A”
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142050
PISTONFOR“1A”ELECTRICVALVE
(LP/XP/RF/A1*/A2/EO/EO2/A3/GA**/BP**/E3**)0500142150
8b ELECTRICVALVEGROUP“1B”
(NO/UV/HO/VP) 0500142075
PISTONFOR“1B”ELECTRICVALVE
(NO/UV/HO/VP) 0500142175
10 HIGHPRESSURESWITCH 0703014019
(*) Applies to R1234yf models only (Y50 / Y50A).
(**) Applies to Y50A only.

10 COOLIUS Y50A
3 Machine
Autres manuels pour Y50A
1
Table des matières
Autres manuels COOLIUS Équipement de service























