Continental Girbau CG30-40 Manuel utilisateur

For replacement parts, contact the distributor

from which the dryer was purchased or

ContinentalGirbau,Inc.®

2500State Road 44

Oshkosh WI 54904

Telephone:(920)231-8222 / Fax:(920)231-4666

www.cont-girbau.com

030703JEV/wmarelli CGIPartNo.A113170

CG30-40

(Gas/Electric/Steam)

Phase 7

Installation Manual

WARNING: Foryoursafetytheinformationin

this manual must be followed to minimize the

risk of fire or explosion or to prevent property

damage,personalinjury or death.

—Donot store or use gasolineor otherflammable

vapors and liquids in the vicinity of this or any

otherappliance.

—WHATTO DOIF YOUSMELL GAS:

•Donottry to lightany appliance.

•Donottouchanyelectricalswitch; do not

useanyphoneinyourbuilding.

•Cleartheroom,buildingorarea of all

occupants.

•Immediatelycallyourgas supplier froma

neighbor’sphone. Followthegas supplier’s

instructions.

•Ifyoucannotreach your gassupplier,call

thefiredepartment.

—Installationand service must be performed by a

qualified installer, service agency or the gas

supplier.

AVERTISSEMENT: Assurez-vous de bien

suivrelesinstructionsdonnéesdanscettenotice

pourréduire auminimum lerisque d’incendie

ou d’explosion ou pour éviter tout dommage

matériel,touteblessureoulamort.

—Ne pas entreposer ni utiliser d’essence ni

d’autres vapeurs ou liquides inflammables à

proximité de cet appareil ou de tout autre

appareil.

—QUEFAIRESIVOUSSENTEZUNEODEUR

DEGAZ:

•Nepas tenter d’allumer d’appareils.

•Netouchez à aucun interrupteur. Ne pas

vousservirdes téléphones setrouvant dans

lebâtiment.

•Évacuezlapièce,lebâtimentoulazone.

•Appelezimmédiatementvotrefournisseur

degazdepuisunvoisin. Suivezles

instructionsdufournisseur.

•Sivousnepouvezrejoindrelefournisseur

degaz, appelez leservice des incendies.

—L’installationetl’entretiendoiventêtreassuréspar

uninstallateur ou unservice d’entretien qualifié

ouparlefournisseur de gaz.

Retain This Manual In A Safe Place For Future Reference

Continental Girbau, Inc.®product embodies advanced concepts in engineering, design, and safety. If this product is

properly maintained, it will provide many years of safe, efficient, and trouble-free operation.

ONLY qualified technicians should service this equipment.

OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with

the dryer.

The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.

“IMPORTANTNOTETO PURCHASER”

Informationmustbeobtainedfromyourlocalgassupplierontheinstructions

tobefollowed if theusersmells gas. These instructionsmustbepostedin a

prominentlocationnearthedryer.

We have tried to make this manual as complete as possible and hope you will find it useful. Manufacturer reserves the right

to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change

or discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.

Important

For your convenience, log the following information:

DATEOFPURCHASE ___________________________ MODELNO. __________________________________________

DISTRIBUTOR’SNAME __________________________________________________________________________________

Serial Number(s) ________________________________________________________________________________________

________________________________________________________________________________________

Replacement parts can be obtained from your distributor or Continental Girbau, Inc.®Please specify the dryer model

number and serial number in addition to the description and part number, so that your order is processed accurately and

promptly.

FORYOURSAFETY

Donot store or use gasolineor

otherflammablevapors and

liquidsinthevicinityofthisor

anyother appliance.

POURVOTRE SÉCURITÉ

Nepas entreposerni utiliserd’essence

nid’autresvapeursouliquides

inflammablesàproximitédecet

appareilou detout autreappareil.

CG30-40

IMPORTANT

YOUMUSTDISCONTINUEANDLOCKOUTTHEELECTRICSUPPLYANDTHEGAS

SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE

REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA

(OccupationalSafety and HealthAdministration)STANDARDS.

CHILDRENSHOULDNOTBEALLOWEDTOPLAYONORNEARTHEDRYER(S).

WARNING

CHILDRENSHOULDBESUPERVISEDIFNEARDRYERSINOPERATION.

DRYERSSHOULDNEVERBELEFTUNATTENDEDWHILEINOPERATION.

CAUTION

FORYOURSAFETY

DONOTDRYMOPHEADSINTHEDRYER.

DONOTUSEDRYERINTHEPRESENCEOFDRY CLEANINGFUMES.

WARNING

UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch,

or heat safety circuit ever be disabled.

“Caution: Label all wires prior to

disconnection when servicing controls. Wiring

errors can cause improper operation.”

«Attention: Lordes opérations d’entretien

des commandes étiqueter tous fils avant

de les déconnecter. Toute erreur de

câblage peut étre une source de danger et

depanne.»

WARNING

The dryer must never be operated with any of the back guards, outer tops, or service

panelsremoved. PERSONALINJURYORFIRECOULD RESULT.

IMPORTANT

PLEASEOBSERVEALLSAFETYPRECAUTIONSdisplayedontheequipmentand/or

specified in the installation manual included with the dryer.

WARNING

DRYERMUSTNEVERBE OPERATEDWITHOUTTHELINTFILTER/SCREENIN

PLACE,EVENIFANEXTERNALLINTCOLLECTIONSYSTEMISUSED.

Dryer mustnotbe installed or stored in an area where it willbeexposed to water or weather.

The wiring diagram for the dryer is located in the front electrical control box area.

IMPORTANT

Dryer must be installed in a location/environment, which the ambient temperature

remains between 40° F (4.44° C) and 130° F (54.44° C).

Table of Contents

SECTION I

IMPORTANT INFORMATION................................................................................3

A. ReceivingandHandling ............................................................................................................... 3

B. SafetyPrecautions ...................................................................................................................... 4

SECTION II

SPECIFICATIONS/COMPONENT IDENTIFICATION.....................................6

A. Specifications ............................................................................................................................. 6

B. ComponentIdentification ............................................................................................................ 8

SECTION III

INSTALLATION PROCEDURES..........................................................................10

A. LocationRequirements ............................................................................................................. 10

B. Unpacking/SettingUp ............................................................................................................... 11

C. DryerEnclosureRequirements .................................................................................................. 12

D. FreshAirSupplyRequirements ................................................................................................. 13

E. ExhaustRequirements ............................................................................................................... 14

F. ElectricalInformation ................................................................................................................ 20

G. GasInformation ........................................................................................................................ 27

H. SteamInformation .................................................................................................................... 31

I. PreparationFor Operation/Start-Up ......................................................................................... 36

J. PreoperationalTests ................................................................................................................. 37

K. PreoperationalInstructions ........................................................................................................ 39

L. ShutdownInstructions............................................................................................................... 39

SECTION IV

SERVICE/PARTS INFORMATION ......................................................................40

A. Service ..................................................................................................................................... 40

B. Parts ........................................................................................................................................ 40

SECTION V

WARRANTY INFORMATION ...............................................................................41

A. Warranty .................................................................................................................................. 41

B. ReturningWarrantyParts .......................................................................................................... 41

SECTION VI

ROUTINE MAINTENANCE ..................................................................................42

A. Cleaning .................................................................................................................................... 42

B. Adjustments .............................................................................................................................. 43

C. Lubrication ................................................................................................................................ 43

D. LintDrawerRemoval ................................................................................................................ 44

SECTION VII

DATALABEL INFORMATION..............................................................................45

A. DataLabel ................................................................................................................................ 45

SECTION VIII

REVERSING TIMER SPIN/DWELL ADJUSTMENTS.....................................47

SECTION IX

PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT

COMPONENTS ........................................................................................................48

SECTION X

SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM............50

Installation ...................................................................................................................................... 51

SensorActivatedFireExtinguishing(S.A.F.E.)System Theory ofOperation .................................... 54

SystemReset.................................................................................................................................. 54

OPLS.A.F.E. System Check Procedure ......................................................................................... 54

S.A.F.E.System Parts Break Down................................................................................................ 55

SECTIONI

IMPORTANTINFORMATION

A. RECEIVINGAND HANDLING

The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or

optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and

wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect

further before delivering carrier leaves.

Dryers damaged in shipment:

1. ALL dryers should be inspected upon receipt and before they are signed for.

2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.

3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a

damaged shipment, should be accepted, but the number received and the number refused must be noted

on the receipt.

4. If you determine that the dryer was damaged after the trucker has left your location, you should call the

delivering carrier’s freight terminal immediately and file a claim. The freight company considers this

concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult

when more than a day or two passes after the freight was delivered. It is your responsibility to file freight

claims. Dryer/parts damaged in transit cannot be claimed under warranty.

5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.

The manufacturer assumes no responsibility for freight claims or damages.

6. If you need assistance in handling the situation, please contact the Continental Girbau, Inc.®Traffic

Manager at (920) 231-8222 Ext. 16.

IMPORTANT: Thedryer mustbetransported andhandled inan upright position at ALLtimes.

B. SAFETY PRECAUTIONS

WARNING: Foryoursafety,the informationinthismanualmustbefollowedtominimizetheriskof

fireor explosion orto prevent property damage, personalinjury, or lossoflife.

WARNING: Thedryermust never beoperatedwith any of the backguards,outer tops, or

servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.

1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other

appliance.

2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the

user smells gas. The instructions should be posted in a prominent location.

3. WHAT TO DO IF YOU SMELL GAS...

a. DO NOT try to light any appliance.

b. DO NOT touch any electrical switch.

c. DO NOT use any phone in your building.

d. Clear the room, building, or area ofALLoccupants.

e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

f. If you cannot reach your gas supplier, call the fire department.

4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.

5. Dryer(s) must be exhausted to the outdoors.

6. Although the manufacturer produces a very versatile dryer, there are some articles that, due to fabric

composition or cleaning method, should not be dried in it.

WARNING: Dryonly water washed fabrics. DO NOT dry articles spotted or washed indry

cleaningsolvents,acombustibledetergent,or“allpurpose”cleaner.

EXPLOSIONCOULD RESULT.

WARNING: DONOTdryrags orarticles coatedor contaminatedwith gasoline, kerosene, oil, paint,

orwax.

EXPLOSIONCOULD RESULT.

WARNING: DONOTdry mop heads. Contaminationby wax or flammable solventswill create a

firehazard.

WARNING: DO NOTuse heatfor dryingarticles thatcontain plastic,foam, sponge rubber, or

similarlytexturedrubberlikematerials. Dryinginaheatedbasket(tumbler)maydamage

plasticsor rubber and may be a fire hazard.

7. A programshould be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,

and area around the back of the dryer. The frequency of inspection and cleaning can best be determined

from experience at each location.

WARNING: Thecollectionoflintinthe burner area andexhaustductworkcancreate a potential fire

hazard.

8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the

National Electrical CodeANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical

Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.

NOTE: Failureto do so willVOID THEWARRANTY.

9. UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switch, or heat safety

circuit ever be disabled.

WARNING: PERSONALINJURY ORFIRECOULD RESULT.

10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.

11. Remove articles from the dryer as soon as the drying cycle has been completed.

WARNING: Articlesleftinthe dryer afterthedryingand cooling cycleshavebeencompleted can

createa fire hazard.

12. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE

DRYER.

WARNING: YOUMUSTDISCONTINUEANDLOCKOUTTHEELECTRICSUPPLY

ANDTHEGASSUPPLY OR STEAM SUPPLY BEFOREANYCOVERS OR

GUARDSAREREMOVEDFROMTHEMACHINETOALLOWACCESS

FORCLEANING,ADJUSTING,INSTALLATION,ORTESTINGOFANY

EQUIPMENTPEROSHA(OccupationalSafetyandHealthAdministration)

STANDARDS.

13. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less

than 66% of its rated capacity.

14. DO NOT operate steam dryers with more than 125 PSI (8.6 bar) steam pressure. Excessive steam

pressure can damage steam coil and/or harm personnel.

15. Replace leaking flexible hoses or other steam fixtures immediately. DO NOT operate the dryer with

leaking flexible hoses. PERSONAL INJURY MAY RESULT.

16. The normal PH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For

steel type steam coils the PH level must be maintained between a value of 9.5 to 10.5. These limits are set

to limit the acid attack of the steam coils.

IMPORTANT: CoilfailureduetoimproperPHlevelwillVOID THEWARRANTY.

IMPORTANT: Dryermust beinstalledinalocation/environment,whichthe ambient

temperatureremains between 40°F(4.44° C) and 130°F (54.44° C).

BASKET DIAMETER 32-3/4” 83.2 cm

BASKET DEPTH 25-5/8” 65.1 cm

BASKET MOTOR* 1/2 HP 0.373 kw

DOOR OPENING (DIAMETER)21-1/2” 54.6 cm

BASKET VOLUME 12.5 cu.ft. 0.354 cu.m.

EXHAUST CONNECTION (DIAMETER)** 8” 20.32 cm

VOLTAGE AVAILABLE 120-460v 1,3ø 3,4w 50/60 Hz

APPROX. NET WEIGHT 534 lbs 242.2 kg

APPROX. SHIPPING WEIGHT 571 lbs 259 kg

HEAT INPUT 100,000 btu/hr 25,200 kcal/hr

INLET PIPE CONNECTION*** 1/2” M.N.P.T.

AIRFLOW 460 cfm 13 cmm

OVEN SIZE

KW BTU/HR

60 HZ

KCAL/HR

50 HZ

20 68,250 17,200

24 81,900 20,640

AIRFLOW 460 cfm 13 cmm

APPLIED VOLTAGE/PHASE/APPROX. AMP DRAW****

KW 208/1Ø 240/1Ø 208/3Ø 240/3Ø 380/3Ø 416/3Ø 460/3Ø

60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 50/60 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz

20 102 -89 -- - - - 33 ----

24 ----70 -58 ---36 32 -

VOLTAGE AVAILABLE 120-460v 1,3ø 3w,4w 50/60 Hz

APPROX. NET WEIGHT 593 lbs 269 kg

APPROX. SHIPPING WEIGHT 631 lbs 286.2 kg

COMPRESSED AIR VOLUME 0.5 cfh 0.014 cmh

COMPRESSED AIR CONNECTION 1/8” F.N.P.T.

AIRFLOW 460 cfm 13 cmm

STEAM CONSUMPTION BOILER HP

NORMAL

LOAD

104 lbs/hr 47.2 kg/hr 3

OPERATING STEAM

PRESSURE SUPPLY

CONNECTION*** RETURN

CONNECTION***

125 PSI max 8.6 bar 1” F.N.P.T. 1” F.N.P.T.

SECTIONII

SPECIFICATIONS/COMPONENTIDENTIFICATION

A. SPECIFICATIONS

Shadedareas are stated in metric equivalents

*CG30-40 50 Hz 1-phase (1ø) non-reversing dryers use a 3/4 HP (0.56 kw) motor. ALL CG30-40 reversing dryers are supplied

with two (2) 3-phase (3ø) motors standard: a 1/2 HP (0.37 kw) blower motor and a 1/2 HP (0.37 kw) drive motor.

** Ductwork size varies with installation conditions. Exhaust static pressure must not exceed 0.3 inches (0.74 mb) water column

(W.C.).

*** A minimum of 1/2” pipe must be supplied to the gas inlet for each dryer. Size of piping to dryer varies with installation

conditions. Contact Continental Girbau Inc.®for assistance.

**** Contact Continental Girbau Inc.®for electrical information not listed. 3-phase (3ø) figures shown are for 3-wire service.

***** Steam dryer must be provided with a clean, dry, and regulated 80 PSI +/- 10 PSI (5.51 bar +/- 0.69 bar) air supply.

NOTE: Themanufacturerreservestherighttomakechangesinspecificationsatanytimewithout

noticeorobligation.

STEAM***** GAS

ELECTRIC

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