Consew 206RBL Manuel utilisateur

From: NCEquipment Corp.

858 Summer Ave

Newark, NJ 07104

INSTRUCTION MANUAL

N-C CARPET BINDING

&EQUIPMENT CORP.

858 Summer Avenue

Newark, New Jersey 07104

Tel (973) 481-3500

Toll Free (800) 526-1184

Fax (973) 481-0839

Canada (800) 336-1184

http://www.n-ccarpet.com

SEIKO SEWING MACHINE CO., LTD.

CONTENTS

1. MAIN PARTS NAMES 1

2. SPECIFICATIONS 1

3. WORK TABLE AND MOTOR 2

4. INSTALLATION 3

4-1. Installing the rubber hinge and the corner rubber .: 3

4-2. InstaIIing the oiI pan 3

4-3. Installing the machine head 3

4-4. Installing the spool pin 4

4-5. Installing the knee lifter assembly 4

4-6. Installing the belt 5

4-7. Installing the bobbin winder 5

4-8. Installin'g the belt guard (L) 6

4-9. Installing the thread stand 6

4-10. Lubrication 7

4-11. Checking the machine pulley rotating direction 8

5. PREPARATION BEFORE SEWING 9

5-1. Installing the needle 9

5-2. Removing the bobbin case 9

5-3. Winding the lower thread 10

5-4. Installing the bobbin case 10

5-5. Threading the upper thread 11

5-6. Adjusting the stitch length 11

6. SEWING 12

6-1. Sewing 12

6-2. Backtacking '2

7. THREAD TENSION 13

7-1. Adjusting the thread tension 13

7-2. Adjusting the presser foot pressure 13

8. STANDARD ADJUSTMENTS 14

8-1. Adjusting the thread controller spring 14

8-2. Adjusting the height of the feed dog 15

8-3. Adjusting the feed dog position (longitudinal) 15

8-4. Adjusting the positions of the needle and needle hole of the feed dog 16

8-5. Adjusting the timing the needle with feed 17

8-6. Adjusting the height of the needle bar 17

8-7. Adjusting the timing between the needle and hook 18

8-8. Adjusting the clearance between rotary hook and opener (thread release finger) 19

" 8-9. Adjusting the clearance between feed forked connection and feed fork collar 20

8-10. Adjusting the height of the presser feet 20

8-11. Adjusting the presser foot movement amount 21

8-12. Adjusting the timing of the vibrating presser foot 22

8-13. Adjusting the feed regulator ; 23

9. SAFETY CLUTCH MECHANISM 24

1. MAIN PARTS NAMES

2. SPECIFICATIONS

1. MAIN PARTS NAMES

Needle bar

Finger guard

Vibrating

presser loot

~-----

2. SPECIFICATIONS

Lifting presser

foot

Feed dog

Feed regulating dial

Bobbin winder

Salety clutch mechanism

Use Medium-thick materials - very thick materials

Sewing speed 2,200 spm

Presser foot height IPresser bar lifter

8.5mm

Iknee lifter 14mm

Max. stitch length 10 mm

Feed dog height lmm

Needles I

DPX 17

- 1 -

3. WORK TABLE AND MOTOR

• Work Table

• When using a table made by another manufacturer, drill holes in the tabfe as shown in the figure below .

• The top of the table should be 40 mm in thickness and should be strong enough to hold the weight and

withstand the vibration of the sewing machine.

Head rest hole

Motor mounting holes

Thread stand hole

l:g +

IN +

t1 +

20>C.3

-190

4'2s11 ~

..•

I I

..--.---.

!!!

-t-+--t

Knee lifter installation

position 81

'1101";..,l

Work table processing diagram

A-A cross section B-B cross section Oil pan installation position

• Motor ACAUTION

All cords which are connected to the motor

should be secured at least 25 mm away from

any moving parts. Furthermore, do not ex-

cessively bend the cords or secure them too

firmly with staples, otherwise there is the

danger that fire or electric shocks could oc-

cur.

A•Install the correct belt guard which corre-•• sponds to the motor being used.

<Motor>

• Select the correct motor from those listed in the table.

• Refer to the instruction manual for the motor for de-

tails on installing and using the motor.

Power Motor

Single-phase 110V

2pole, 400W motor

Three-phase 220V

2pole, 400W motor

• Select the correct motor pulley and V-belt

'o'{ Te'eTf\f\9 \0 \ne \a'o\e \0 su\\ \'he poweT

frequency of your area.

Sewing speed

2,000 spm

Frequency

~\J \-\,

60 Hz

Motor pulley

~Q\Q~ ?u\\~'1SS

Motor pulley 45

V-belt

41 inches

- 2-

4. INSTALLATION

4. INSTAllATION ACAUTION

,<;:\ • Do not connect the power cord until instal-\Y lation is complete, otherwise the machine

will operate if the treadle is pressed by mis-

take, which could result in injury.

•• Besure to connect the ground. Ifthe ground

connection is not secure, serious electric

shocks will result.

,<;:\. The sewing machine should only be in-\Y stalled by a qualified technician.

O.Ask your SEIKO dealer or a qualified elec-

trician for any electrical work that may need

to be done.

O.The sewing machine weights more than 29

kg. The installation should be carried out by

two or more people. O· Install the belt guard to the machine head.

4-1. Installing the rubber hinge and the corner rubber

1. Install the rubber hinge eon the table with nails

•. (Two places)

2. Install the corner rubber. at the four corners of

the table with nails e.

4-2. Installing the oil pan

4-3. Installing the machine head

Il~ __

Fit oil pan 0into the opening in the table, and

secure it with 4 nails •.

(Refer to the work table processing diagram on

page 2.)

1. Insert the two bed hinge connections 0into the

holes in the machine bed.

2. Fit the bed hinge connection 0to the rubber hinge

• and then place the machine head onto the cor-

ner rubber e.

3. Tap the head rest0into the table hole.

NOTE: Tap the head rest securely into the table

hole. If the head rest is not pushed in as

far as it will go, the machine head will not

be sufficiently stable when it istilted back.

- 3-

4-4. Installing the spool pin

(

4. INSTAllATION

Insert the spool pin 0into the installation hole. and

screw it in tightly.

4-5. Installing the knee lifter assembly

- 4 -

1. Assemble the knee lifter assembly 0as shown in

the illustration.

NOTE: Make sure that the knee lifter stopper.

is facing in the correct direction.

2. Install the knee lifter assembly 0on the back of

the table with 4screws e.(Refer to the work table

processing diagram on page 2.)

3. Adjust the knee lifter.

1) Lower the presser foot eby using the presser

bar lifter e.

2) Loosen bolts ••• and O.

3) Adjust the position of the thrusting bar com-

plete ., so that the clearance between its

curved section andthe very bottom of the roller

• is approximately 2 mm when the knee pad

CD is at the stop position.

4) Securely tighten bolts ••• and G.

5) Pressthe knee pad CD to raise the presser foot

eby 14 mm; then move the knee lifter stop-

per. in the direction of the arrow so that it is

against the installation bracket projection ••

securely tighten the bolt •.

4. INSTAllATION

4-6. Installing the belt

(

4-7. Installing the bobbin winder

(

~ !

- 5-

1. Remove the screw 0and remove the belt guard

upper cover e.

2. Tilt backthe machine head, and then place the belt

• onto the motor pulley and the machine pulley.

3. Turn the nut. to adjust so that there is 15-20mm

of deflection in the belt. when it is pressed with

a finger with a force of 9.8 N (1 kgfJ.

4. Insert the belt guard upper cover. into the belt

guard. from above the pulley, and then tighten

it with the screw O.

1. Push down the bobbin set lever 0as far as it will

go.

2. Placethe bobbin winder pulley. so that it pushes

the belt" by approximately 5 mm, and then place

the bobbin winder 8so that it is parallel with the

belt hole in the work table.

3. Install the bobbin winder. to the work table with

the two screws e.

4. Pull the bobbin set lever 0back and check that

there is approximately 5 mm of clearance between

the bobbin winder pulley. and the belt •.

4-8. Installing the belt guard (L)

4-9. Installing the thread stand

4. INSTALLATION

1. Tilt back the machine head, and then remove the

V-belt from the motor pulley.

2. While tilting the machine forward, insert belt guard

(L) 0into the belt guard. from underneath, and

let it rest there.

3. Place the V-belt back onto the pulley.

4. Install belt guard (L) 0with the two screws eso

that there is no clearance between the belt guard

f) and belt guard (L) 0 (position (6)), and so that

the reverse lever. and the belt guard f) are not

touching (positions ®and @).

Assemble the thread stand as shown in the illustra-

tion, and then install it to the work table.

*Securely tighten the nut 0sothat the thread stand

does not move.

- 6 -

4. INSTALLATION

4-10. Lubrication ACAUTION

Do not connect the power cord until lubrication has been completed, otherwise the machine may

operate if the treadle is pressed by mistake, which could result in injury.

Besure to wear protective goggles and gloves when handling the lubricating oil, so that no oil gets

into your eyes or onto your skin, otherwise inflammation can result.

Furthermore, do not drink the oil under any circumstances, as it can cause vomiting and diarrhoea.

Keep the oil out of the reach of children.

• The sewing machine should always be lubricated and the oil supply replenished before it is used for the

first time, and also after long periods of non-use.

• Use only the lubricating oil.

• Add 1-2 drops of oil in the places indicated by the arrows.

Add oil to other sliding parts also, while being careful to avoid oil/eaks .

• Oiling must be done at least twice daily in continuous use.

- 7 -

4. INSTAllATION

• For oiling to hook

Remove the oil plug 0and pour oil until the oil surface reaches to the red line of the oil indicator e.After

pouring oil, tighten the oil plug 0securely .

• Oiling adjustment to hook

Loosen the nut e,adjust oiling by adjusting screw e.To increase oil flow, loosen the adjusting screw e.to

decrease oil flow, tighten the screw e.After oiling adjustments completed, tighten the nut esecurely.

4-11.Checking the machine pulley rotating direction

IACAUTION

A • Do not touch any of the moving parts or place any objects against the machine while sewing, as~ this may result in personal injury or damage to the machine.

1. Insert the power cord plug into the wall outlet and

then turn on the power switch.

2. Depress the treadle and check that the direction

of rotation of the machine pulley matches the di-

rection of the arrow O.

If the direction of rotation is reversed, change the

direction of rotation to the correct direction while

referring to the instruction manual for the motor.

- 8 -

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