Compool Cp3400 Manuel

Compool

Cp3400 POOL-SPA CONTROL SYSTEM

Installation & Operating Instructions

04/08/98

941-1098

Compool Cp3400

Table of Contents

Safety Notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Plumbing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Equipment Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

High Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Power Center with built in Sub-panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Power Center without built in Sub-panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Equipment Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Adding Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Underwater Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Low Voltage Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Power Center Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Low Voltage Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Valve Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Gas Heater Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Freeze Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Modular Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Spa-side Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Multiple Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Valve Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Heat Pump or Electric Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Solar Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Solar Booster Pump Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Two Speed Filter Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Telephone Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Dimmer Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Backwash Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Floor Cleaner Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Configuration Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

FREEZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

I/L - Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SYST - System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SPEC FUNCT - Special Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

HI SPD - High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PHONE CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

2Compool Cp3400

System Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Equipment Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Equipment Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Equipment Status Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Heater Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cleaner Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Canceling Heater and Cleaner Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Temperature Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Fahrenheit/Celsius key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Programming additional Run Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Programming a Time-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Programming a Once-only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Canceling Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Setting the Time of Day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Remote Control at Spa key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Equipment keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3 - Hour Filter Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Sensor Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Spa-side Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Spa-side Heat Boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

System Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Telephone Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

2-speed Filter Pump Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Spa Waterfall Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Freeze Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Winterizing the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Problem Solving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Compool Cp3400

Safety Notice

Important Safety Instructions

When installing and using this electrical equipment, basic safety precautions should always be

followed, including the following:

Read and follow all instructions.

To reduce the risk of injury, do not permit children to use this product unless they are

closely supervised at all times.

Water in excess of 100 degrees Fahrenheit may be hazardous to your health.

A terminal bar (marked for equipment ground only) is located inside the high voltage

compartment of the Power Center. To reduce the risk of electric shock, this terminal must

be connected to the grounding means provided in the electrical supply panel with a

continuous copper wire equivalent in size to the circuit conductors supplying this

equipment.

Save these instructions.

4Compool Cp3400

Introduction

Package Contents

The CP3400/T system includes the following components.

CP-3400 Control Panel (w/ cable) (1 qty.).

LX-3400 Power Center (1 qty.).

CVA-24T Valve Actuator (2 qty.).

PTV-2T 3-Port Valve (2 qty.).

SNS-KIT2 Sensor Kit (1 qty.).

Compool Cp3400

The CP3400/TL system includes the following components.

CP-3400 Control Panel (w/ cable) (1 qty.).

LX-3400L Power Center (1 qty.).

CVA-24T Valve Actuator (2 qty.).

PTV-2T 3-Port Valve (2 qty.).

SNS-KIT2 Sensor Kit (1 qty.).

6Compool Cp3400

Plumbing Requirements

Plumb system in accordance with recommended hydraulic schematic.

1. Spa should be at or above the level of the pool. If spa is attached to pool, provide a dam

between the two bodies of water, this allows the spa to overflow into the pool. If spa is not

attached to pool, an overflow, sufficient in size to carry full pump-flow, must be installed

between the spa and pool.

2. Plumb 3-port valve on the suction-side of the filter pump, so that center port of valve is

connected to the filter pump. Connect spa suction to one port, and pool suction to the

other port.

3. Plumb 3-port valve on the output-side of the heater, so that center port of valve is

connected to the heater. Connect spa return to one port, and pool return to the other port.

4. Plumb 3/4” spa makeup line (incorporating a 3/4” ball valve and a 3/4” check valve).

During pool circulation, some of the pool water needs to enter the spa to keep it

chemically balanced and full of water. The ball valve adjusts the amount of bypass.

5. If a Spa-side Remote is to be used, install a 3” to 6” length of 1.5” Sch. 40 pvc pipe in the

spa wall so that the Spa-side Remote will not be submerged. Positioning the top of the

pipe 1/2” below the coping. The pipe should extend beyond the finished surface and will

be cut back after tile work is completed. Connect a 1/2” conduit and run back to Power

Center. Use sweep elbows for turns.

CONTROL PANEL POWER CENTER

SOLAR

SENSOR

CLEANER

PUMP

CVA-24

HEATER

CVA-24

SOLAR

PUMP

VACUUM

RELIEF

WATER

SENSOR

SKIMMER

FILTER

PUMP FILTER

CVA-24

MAIN

DRAIN

HW-5B

JET

PUMP

BLOWER

WATERFALL

POOL

LIGHT

SPA-SIDE

REMOTE

AIR

INTAKE

SPA

LIGHT

SPA POOL

FREEZE

SENSOR

Compool Cp3400

6. Systems with separate main drain and skimmer lines can use a 3-port valve to balance the

flow.

7. Plumb cleaner pump after the return valve to the pool return line.

8. A Valve Actuator can be used to direct pool return water to a waterfall. This eliminates the

need for an additional pump.

9. Plumb solar feed and return lines between the filter and heater. Install 3-port solar valve at

the feed line. Use Compool solar valve (model SOL-2T), to allow automatic draining of

panels.

10. A solar booster pump should be used when distance to panels exceeds 200’, or panels are

elevated higher than 25’.

11. Glazed solar panels require a drain valve (model HW-5B) to allow draining of panels.

This prevents damage from overheating water. Install drain valve at solar feed line and

connect to the pool fill line.

Equipment Location

With the exception of the Spa-side Remote, all equipment must be located at least 10’ from the

water’s edge. Locate equipment in the following locations.

LX-3400 Power Center - at the equipment site.

CP-3400 Control Panel - inside the house or other weather-protected area.

CVA-24T Valve Actuators - at valves to be motorized.

SNS-KIT2 Water Temperature Sensor - at the filter pump. Freeze Temperature

Sensor - at equipment pad.

8Compool Cp3400

Installation

High Voltage Wiring

Power Center with built in Sub-panel

At the equipment pad, mount the Power Center within

15’ of all the equipment. Provide power from the

Main-panel (located at the house) to Power Center.

Power Center without built in Sub-panel

At the equipment pad, mount a 100 amp

electrical circuit breaker panel (Sub-panel)

within 15’ of all the equipment. Provide

power from Main-panel (located at the house)

to the Sub-panel. Mount the Power Center

next to the Sub-panel.

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