Compacttilt ROTATOR CTR3 Manuel utilisateur

USER MANUAL

INSTRUCTIONS

PRODUCT INFORMATION

CTR3

Patentno.:

PCT/DK2016/050047

Congratulations on choosing Compacttilt!

We are happy that you have chosen our product - and look forward to it working for you.

Here at Compacttilt, we develop and create products based on the vision of creating the best user experi-

ences. Therefore, it is also important for us that you remain satisfied with your Compacttilt product, and if

something unexpected arises or questions - contact us or your machine dealer.

Compacttilt products are our own development and is manufactured in 380Invent’sd factory in Denmark.

This means that each part of the product is engineered based on our vision of what supplies the best tilt

product. But we cannot avoid the fact that maintenance and correct use of the product is the way forward,

for full utilization of the product's lifetime. Therefore, read this instruction and perform the maintenance

according to the regulations.

Again, congratulations on your choice of Compacttilt. We look forward to a long and good cooperation.

Just contact us for more information.

Daniel Duus,

CEO of 380Invent and product engineer of the Compacttilt.dk product line

Compacttilt.dk // 380Invent

Compacttilt is a patented and protected product: The full ownership of all intellectual property rights re-

garding the product's manufacture, design, trademarks and copyrights, belongs to 380 ° Invent ApS.

Compacttilt ™ lives up to PLc cf. DS / EN ISO 13849-1: 2015.

EF- Declaration of conformity

According to The Machinery Directive 2006/42/EF, Appx. IIA

Manufacturer:

380°Invent ApS

Fabriksvej 5

5580 Nørre Aaby, Danmark

Tlf.: +45 6442 2080

Hereby declare that the following equipment:

Product: Compacttilt™

Type: CT1

Serie no _______________________________________

Year: _______________________________________

Complies with the following directives:

2006/42 / EC Machinery Directive

The following harmonized standards have been applied:

DS / EN ISO 12100: 2011 Machine safety - General principles of construction - Risk assessment and risk

reduction

DS / EN ISO 4413: 2010 Hydraulics - General rules and safety requirements for systems and their com-

ponents.

DS / EN 474-1: 2006 + A5: 2018 Earthmoving machines - Safety - Part 1: General requirements

ISO 13031: 2016 Earth-moving machinery - Quick couplers - Safety

DS / EN ISO 13849-1: 2015

Safety of machinery - Safety related parts of control systems - Part 1: General principles of construction

Place / Date

Name/Title

Maria Gade, Administrator

Signature

The undersigned is the representative for the

collection of the technical dossier

Certificat: Lifting Hook

Safety instructions

This instruction manual must be thoroughly read by any user of the Compacttilt before use. The Compact-

tilt may only be used for the purposes described in this manual.

The Compacttilt is a quick-coupling equipment that connects the carrier with an implement - therefore user

instructions and safety instructions from these two products must always be understood and complied with

before the product is used.

Compacttilt ™ follows PLc cf. DS / EN ISO 13849-1: 2015.

CompacttiltTM: purpose and function

➢To give the excavator increased flexibility, so as the Compacttilt is mounted between an excavator's

arm and a attachment such as a shovel. Compacttilt adds the function that the attachment can be

tilted.

➢NOTE: The weight of the Compacttilt and the increased range can lead to impaired stability which

in the worst case can lead to personal or property damage.

➢The Compacttilt is only for use in implements intended for excavators and must not be used for

other purposes.

Restrictions on use

The Compacttilt is only intended for use with digging implements. It is not recommended to use the Com-

pacttilt for oil hammer / hydraulic hammer, as it significantly reduces the service life of the Compacttilt.

Compacttilt must not be used with a crane arm, for transporting or lifting people.

Before Use

➢This instruction only involves the Compacttilt - the safety information described will at all times de-

pend on the carrier, where the applicable safety instructions and lifting graphs for the carrier as

well as any other equipment, to be read and understood at all times before commissioning and

subsequently complied with.

➢It is ensured that the information in the declaration of conformity corresponds to the information

plate mounted on the Compacttilt. If there are deviations, contact the supplier immediately before

carrying out the installation.

➢Make sure that the hydraulic system is depressurized before you start working on the system.

➢It is strictly forbidden, at any time, that:

-Stay under the Compacttilt.

-To influence, sabotage or manipulate the Compacttilt using 3rd party objects.

-To use the Compacttilt for other machine types than the specific one for which it is manu-

factured, cf. the type plate.

Before Daily Use

➢The mounting points are safety components that require regular inspection and adjustment. In the

event of signs of wear or cracking, the Compacttilt must not be used.

➢Always follow the instructions and pay attention to the personal and environmental instructions in

the data sheet that comes with hydraulic oil and grease.

➢Never use your hands to check for leaks in the hydraulic system - there is a risk of personal injury.

➢When mounting the Compacttilt and / or tool holder, check the limits for tiplast.

➢Implements connected to the Compacttilt may only be used if the locking has been carried out cor-

rectly.

➢Never use the Compacttilt on a damaged or defective machine or bucket.

➢Never try to increase the maximum capacity of the machine.

➢Always replace damaged or unreadable labels and warning signs before using the machine.

➢Always insulate electrical conductors and components when installing electrical equipment.

➢There is a risk of burns when in contact with hot hydraulic oil.

➢The implement lock may only be activated when the bucket or work implement is switched on and

off.

➢There is a risk of crushing with moving parts.

➢When lifting, use a lifting hook for lifting to the extent that the excavator is approved for.

➢If you have any doubts about use and safety instructions, contact your dealer or the manufacturer

of the Compacttilt.

The manufacturer require attachment control

The manufacturer require checking the locking pawls,

damage occurs, contact servicesupport

➢Be extremely careful when handling long objects due to forces due to “live/movable weight” and

the increased risk area. Risk of personal injury and property damage.

➢The Compacttilt must not be used beyond the maximum capacity.

➢It is not permitted to manipulate or otherwise change the installation and / or function of the Com-

pacttilt.

➢Maintenance and repair may only be performed by professionally trained personnel.

➢Assembly and installation may only be carried out by an authorized workshop.

➢Do not start the tool without:

▪The tool is set correctly, including that the mechanical locking device is set correctly.

▪It is ensured that hoses, hydraulics etc. does not bother the Compacttilt and its features.

▪The operator and the third party are not under the tool and / or in the working area of the

tool, where the hazardous squeezing situation may occur.

➢Be extremely careful when handling long objects due to forces due to “live/movable weight” and

the increased risk area. Risk of personal injury and property damage.

➢The Compacttilt must not be used beyond the maximum capacity.

➢It is not permitted to manipulate or otherwise change the installation and / or function of the Com-

pacttilt.

➢Maintenance and repair may only be performed by professionally trained personnel.

➢Assembly and installation may only be carried out by an authorized workshop.

➢Do not start the tool without:

▪The tool is set correctly, including that the mechanical locking device is set correctly.

▪It is ensured that hoses, hydraulics etc. does not bother the Compacttilt and its features.

▪The operator and the third party are not under the tool and / or in the working area of the

tool, where the hazardous squeezing situation may occur.

Important for tiltrotators valve system:

➢Always test the valve function every morning before starting, to ensure that the valve system is

fully functional. This is done by making a full sving to both full right and full left. Then checking that

the locking pawls are not unlocked when tilting.

NOTE: if this is not the case - contact your service center.

➢Checks for leaks. Compacttilt Rotator must not be used if leaks are found on the valve system.

➢Pay attention to wear on hoses. In the event of signs of wear, these must be replaced immediately.

Regular security checks

•Inspection of hydraulic hoses, fittings, pipes and jointsKontrol af bøsninger og bolte.

•Inspections of welds and suspensions.

•Inspections of forks wear

•Inspections of lock

➢The operator must pay attention to proper fastening of the machine part before start-up.

➢The machine part must not be installed with irregularities and must be notified to the person in

charge immediately.

➢Everyone who operates the part must be registered by the person in charge.

➢When working and repairing, all moving functions must be in the locked stop.

12V magnetic coil is

connected to switch

Moving the product

Always ensure that there are no objects, persons or third-party objects under

the product, or with the risk that it may interfere with the movement.

When moving, use correct lifting devices, e.g. truck or crane. Always remem-

ber to ensure that the product is properly secured during the move. It is the

user's responsibility that lifting straps, or lifting chains, are safety approved

for the weight of the product. For truck transport, machine parts must be secured with straps. For crane

lifting, lifting chains / straps must be designed for the weight.

Disposal:Cessation of use and dis-

assembly

A plan for disassembly must be prepared, the plan must include a

risk assessment for the work and for disposal of the machines /

machine part.

Plan and risk assessment must be prepared in accordance with ap-

plicable rules at the time of dismantling.

The equipment must not be pressurized during disassembly and must be drained of oil.

The product is dismantled and sorted into categories that require in applicable environmental require-

ments.

The product is subject to: Directive 2008 / EC & Directive 2002 / EC on waste.

The product is obsolete, all the components that make up the machines / machine part must be sorted and

handed in at an approved recycling site, or carried out by an approved recycling company.

The product must not be disposed of with unsorted household waste. Use the local WEEE collection points

for the disposal of electrical components of this product and make sure that all relevant regulations are ob-

served.

The product consists of the following parts and must be sorted accordingly:

➢Iron; Aluminum; Plastic (hard & soft); Rubber; Oil & grease; Electrical components; Copper

Stop at fork

➢If parts of the machines are resold for purposes other than disposal, it is the owner's responsibility

to make the recipient aware of the disposal rules.

Warning –Prohibition - Reminders

This manual must be available immediately at the machine. If this is not possible, the machine must clearly

mark where the manual is stored.

Other rules, established by national or other authorities or by the company itself, must be observed. If

these are violated, the manufacturer and his representative disclaim any responsibility for damage to per-

sons or material.

The machine must be operated in accordance with the instructions and instructions given in this and the

other instructions that together constitute the operating instructions for the machine.

This manual must be read before using the machine.

All operators and others who must operate the machine must review this manual before working on the

machine. By operators is meant all persons working at the machine, both operators and employees who

are engaged in e.g. unloading and loading, cleaning, maintenance etc.

Only those persons who need it as part of their work may access the machine.

If it is necessary to provide access to the machine for persons unfamiliar with the function (eg during re-

pairs, visits or demonstrations), this must be done under the pre-determined safety precautions. The per-

son responsible for the operation of the machine must be informed of the presence of strangers.

Operators and repairers who are to operate or work on the machine must undergo training in the use of

the machine before the work may take place. The manufacturer carries out the necessary training of opera-

tors and repairers when handing over the machine.

If the safety instructions are ignored by the user, the manufacturer and his representative disclaim all re-

sponsibility

If the user changes, disassembles or adds to the original design, mechanical shielding, electrical safety,

pneumatics, hydraulics, as well as functions related to the original design, the manufacturer's CE marking

lapses.

➢Only instructed personnel may operate the machine part.

➢The operator must pay attention to proper fastening of the machine part before start-up.

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