Cleco DGD mPro400GC Manuel du propriétaire
For additional product information visit our website at http://www.apextoolgroup.com
mPro400GC
Global Controller
Programming Manual
PL12EN-1001
2011-04
2 PL12EN-1001 2011-04 en00d441.fm, 07.04.2011
About this programming manual
This programming manual is the -- original programming manual -- and is intended for all persons who con-
figure settings on the mPro400GC controller.
The programming manual does the following:
• It provides important instructions for safe and effective operation.
• It describes the function and operation of the mPro400GC controller.
• It points out options.
The following documents provide additional information for the operation and service of the mPro400GC
controller.
Further information on complete software configuration is contained in the
• Parts manual, no. PL12-1000EN
• Quickstart, no. PL12-1004
• Recovery Installation
• System description, Fastening technology, no. P1730E
Disclaimer:
Cleco reserves the right to modify, supplement or improve this document or the product without prior notice.
This document may not be reproduced in whole or in part in any way, shape or form, or copied to another
natural or machine-readable language or to a data carrier, whether electronic, mechanical, optical or other-
wise, without the express permission of Cleco.
Symbols in the text:
italics Identifies menu items such as Diagnosis
> Identifies the selection of a menu item from the menu such as File > Print
<…> Identifies elements such as buttons, push button or external keyboard input, e.g. <F5>
Courier Identifies elements such as input fields, checkboxes, radio buttons or drop-down menus.
Indicates the name of paths and files, e.g. setup.exe
/ Separates the subdirectories of file paths, e.g. file/print
(OS9 operating system)
• Identifies lists
➔Identifies instructions to be followed
PL12EN-1001_2011-04_mPro400GC_V1.0IVZ.fm, 07.04.2011 PL12EN-1001 2011-04 3
Contents
1 Set-Up Guide 6
1.1 Controller description............................................................................ 6
1.2 General Information.............................................................................. 7
1.3 Checking your unit................................................................................ 7
1.4 Software................................................................................................ 7
1.5 Installing the Unit.................................................................................. 7
1.6 Mounting the Controller ........................................................................ 8
1.7 Making Connections to the Controller................................................... 9
1.8 Accepting a Corded Tool.................................................................... 10
1.9 Accepting a LiveWire Tool.................................................................. 12
1.10 Programming a Basic Fastening Strategy.......................................... 15
1.11 Auto Programming (Torque Control / Angle Monitor Only)................. 15
1.12 Manual Programming ......................................................................... 16
2 Controller specifications 18
2.1 Technical Data.................................................................................... 21
3 Programming 25
3.1 Navigator ............................................................................................ 25
3.2 Basic................................................................................................... 26
3.3 Standard............................................................................................. 28
3.4 Advanced............................................................................................ 36
3.5 Run Screen......................................................................................... 41
3.6 Communications................................................................................. 43
3.7 Tool Setup .......................................................................................... 48
3.8 Archive................................................................................................ 50
3.9 Diagnostics......................................................................................... 51
3.10 Utilities................................................................................................ 53
3.11 Administration..................................................................................... 54
4 Troubleshooting 59
5 Glossary 63
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Workplace safety symbols
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
Observe these notes and proceed with special care in the situations described. Pass all safety instructions
on to other operators. In addition to the safety instructions in these programming instructions, all local safety
and accident prevention rules must be observed.
WARNING! Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION! Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property and environmental damage. If this warning is not observed, injuries, property or environmental
damage may occur.
This pictogram identifies all references to potential electrical shock, alerting of hazards to life
and health of personnel.
This sign warns of a possibly damaging situation.
If the note is not adhered to, the product or parts of it may be damaged.
NOTE General notes
include application tips and useful information but no hazard warnings.
ATTENTION!
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Set-Up Guide
1
1 Set-Up Guide
1.1 Controller description
The mPro400GC product line consists of three controllers; Master, Primary and Secondary.
•Primary - Controls up to sixteen (16) tools. This unit includes a servo. One (1) standard corded hand-
held or fixtured tool could directly connect. For further corded tools / fixtured spindles are Secondary
controllers required.
•Master - Controls up to sixteen (16) tools. This controller does not include a servo. For corded tools / fix-
tured spindles are Secondary controllers required.
•Secondary - Controls one (1) corded handheld or fixtured tool. Must be used with a Master or Primary
controller.
Fig. 1-1 Controller Description
Controller Order no. Controls up to
(…) tools Servo
included Tool compatibility
Primary mPro400GC-P 16 1 18–48 AirLB1)
Cordless EC tool
DGD-Intelligent-Spindles (BTS Series)2)
1) Limited to 1 tool
2) Additional Hardware necessary. For programming mark Advanced > Controller Settings > Display Mpro Button.
Master mPro400GC-M 16 – Cordless EC tool
DGD-Intelligent-Spindles (BTS Series)3)
Secondary mPro400GC-S 1 1 18–48 AirLB1)
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Set-Up Guide 1
1.2 General Information
It is mandatory that national, state and local safety and wiring standards be followed during installation.
These standards take precedence over any information presented in this section.
• Do not energize the unit until all connections have been properly made.
• Equipment must be properly grounded before applying power. Units energized by cord and plug must be
connected to an approved and properly grounded receptacle.
• All units must be energized by an isolated line.
• The unit must always be closed and secured prior to energizing the unit.
• Ensure the power switch is in the „off“ position prior to connecting the power cord.
Though it is not mandatory, the following instructions are highly recommended for the protected operation of
your unit.
• Use oversized feeder lines to reduce electrical noise and voltage drop.
1.3 Checking your unit
Take time to ensure you have the required peripheral equipment and cables necessary to set-up and run
your unit. If you do not have all the necessary items, contact your distributor. Refer to Fig. 2-2 for an illustra-
tion of your unit.
1.4 Software
Your unit has been preloaded with software and requires no additional software to begin your fastening pro-
cess. If you are interfacing your unit with an external computer, mPro-Remote interfacing software is
required.
1.5 Installing the Unit
1.5.1 Assembly
Each unit is used primarily as a single or multiple tool process/controller/monitor installed in a work station
or work area. It may be wall mounted, beam mounted, suspended overhead or pedestal mounted. Always
choose a stable location to avoid the possibility of unit damage and/or operator injury through hitting, falling,
vibration or inconvenient mounting. All cables attached to the unit should be located and secured so that
they cannot cause injury to the operator or to passersby. Like all electrical devices, the control system emit
some heat. It should therefore be positioned where air can circulate freely around the housing.
Refer to Fig. 2-3 for mounting hole dimensions.
1.5.2 Location considerations
Your unit should be located to allow access to the front panel and connectors. The unit should be installed
for unrestricted and comfortable viewing of the LCD screen by the operator. The LCD menu screen, key pad
and connectors must be readily accessible for the set-up. Dependent on the peripheral equipment pur-
chased, the unit may be located in a remote position but should still be accessible.
Attachment of accessories and tools should also be considered with the installation locations. Items to be
considered are:
CAUTION! To avoid the hazard of electrical shock or burn, the following instructions must be adhered to. Failure to fol-
low these instructions may also cause damage to your unit and void existing warranties.
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Set-Up Guide
1
• Location of printer
• Attachment of a data collection unit, if desired.
• Attachment of remote annunciators, socket nest, or remote parameter select.
• Attachment of the unit in a network to a computer.
• Operation convenience/safety – keep cables off the floor or dangling in operator areas.
1.5.3 Power source
The controller requires a power supply connection of:
• 104–126 VAC or 207– 253 VAC / 50–60 Hz single phase / 1A Input current (rated), 16A (peak)
1.5.4 Intended use
The mPro400GC may be used only under the following conditions:
• Industrial EMC limit value class A
• Only cables of type authorized by DGD may be used.
• Only accessory parts authorized by DGD may be used.
• Unauthorized alterations, repairs and modifications are prohibited for reasons of safety and product lia-
bility.
1.5.5 EMC measures
• The filters required to satisfy the EMC regulations are built into the unit.
• The sealed control cabinet and shielded cable provide very good protection against irradiated and radi-
ated interference.
• The tool complies with the following applicable EMC standards:
- EN 61000-6-2:2005
- EN 55011:2007
- EN 61000-4-2:1995 + A1: 1998 + A2: 2001
- EN 61000-4-3:2006 + A1:2008
- EN 61000-4-4:2004
- EN 61000-4-5:2006
- EN 61000-4-6:2009
- EN 61000-4-8:1993 + A1: 2001
- EN 61000-4-11:2004
1.6 Mounting the Controller
1. Loosen the two long mounting screws at the bottom of the controller so the mounting plate can be
separated from the controller. See Fig. 2-2.
2. Fig. 2-3 illustrates the bolt pattern for hanging the mounting plate on a wall. Note the hole size dimen-
sions so the correct size bolts are chosen. Size ¼“ or M6 bolts (4) should fit the mounting plate holes
and support the controller.
3. Once the mounting plate is installed in its location the controller can be hung on the bracket utilizing
the four studs protruding from the back of the controller. Once in place, the controller can be secured
at the bottom using the two long screws removed in Step 1.
This is a Class A device. The device may cause signal interference; in this case, the operator may be
required to implement suitable EMC measures.
➔It is prohibited to operate the unit unless the control cabinet is closed. The properties of the shielding
would change and the noise emission would increase.
ATTENTION!
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Set-Up Guide 1
1.7 Making Connections to the Controller
1. Connect the cable to the tool.
2. Connect the other end of the cable to the controller. The connector at the controller is an Air-LB con-
nector and utilizes a push-pull style connector. Before attempting to attach the cable verify that the
collar on the controller connector is pushed towards the controller. If the collar is pulled away from the
controller the cable will not connect to the controller. Insert the cable connector and pull the collar
away from the controller (towards the cable) to lock the cable in place.
3. Insert the power cord into the controller and into a 115 or 230 VAC power source.
4. Using the ON/OFF power switch at the front of the controller power the controller ON.
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Set-Up Guide
1
1.8 Accepting a Corded Tool
Fig. 1-2 Run Screen
1. When the controller has finished booting up it should advance to the Run screen. The screen is a
touch screen. At the lower right corner of the screen press <Navigator>.
Fig. 1-3 Navigator Screen
2. Press Navigator Menu > Tool Setup.
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