Clean Logix ALX-PRO Manuel utilisateur

USER

MANUAL

English (Original Instrucons)

Updated: 02/22/2022

MODEL:

ALX-PRO

Chemical Allocaon Controller

Page 2 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

USER MANUAL: ALX-PRO

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Table of Contents

General

Overview

Specicaons

Terminology

Installaon

Installaon Requirements

Mounng Controller

Connecng Devices

Conguraon

General Sengs

Users

Pumps

Manifolds

Pump Priming

Safety Warning

• All personnel servicing this unit must be familiar with

the informaon contained in this manual. Follow all

installaon and maintenance instrucons.

• Follow safety instrucons of chemical manufacturer (SDS).

• Wear proper PPE when working with chemicals (gloves,

safety glasses, face shield, etc.)

• Always follow plant and OSHA guidelines.

• Avoid contact of chemicals with skin and eyes. If contact

occurs, see SDS sheet for further rst aid measures.

• Follow all local codes for backow prevenon when

connecng to a potable water supply.

• Disconnect power before servicing equipment.

• WARNING: Severe damage to your facility, or

contaminaon of your water supply, can occur without

proper backow prevenon.

Calibraon

Scale Set-Up

Weight Based Calibraon

Time Based Calibraons

Operaon

Dispensing an Applicaon

Water Flush

Reporng

Syncing to Clean Intel

Historical Logs

Troubleshoong

Appendices

Parts Callout

Electrical Schemac

Air-Water Kit Set Up

Network Conguraon

Monitor Calibraon

Page 3 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

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GeneralInstallaonConguraonAppendices Operaon

Troubleshoong General

The ALX-PRO oers the highest level control system

available to accurately measure, dispense, and record

chemical consumpon. PRO units allow authorized

Users to log in with a 4-digit code or RFID card to

reliably dispense chemicals via me or weight-based

methods. The 10” touchscreen and stainless steel

keypad provide an easy interacve plaorm, making

the dispensing process as smooth as possible.

All PRO systems integrate with the Clean Intel web-

site, an online reporng and conguraon dashboard.

Its secure connecon ensures privacy of all data and

allows managers to create new users, monitor dis-

pense permissions, construct chemical applicaon

recipes, and more both in the eld or on the go.

Overview

• Dimensions: 16” x 14” x 8”

Soware [V5]

• Maximum number of Users: 500

• Maximum number of Manifolds: 10

• Max number of pumps/chemicals: 32

• Maximum number of Applicaons: 500

• Maximum Dispense Steps per Applicaon: 6

• Dispense Step me range: 00.1s - 99m:99.9s

• Permissions me range: 1-24 hours

• Max Permissions count: 99

• Maximum number of Devices: 16

Acceptable Chemical Products

• Acids • Sanizer

• Causcs • Chlorine

Specicaons

Terminology

• Users - The people who will be using the system

to dispense Applicaons. Up to 999 users can be

stored.

• Permissions - Control the number of mes

each User can access each Applicaon. Can be

disabled.

• Devices - The physical outputs and/or inputs that

connect to the controller to perform a funcon.

The ALX-PRO is compable CAN-SO-1 and CAN-

SO-4 solenoid valve output devices as well as

CAN-SC devices for weight-based applicaons.

• Applicaons - Recipes which determine the

type and sequence of Dispense Steps. Up to 999

recipes can be stored.

• Dispense Steps - Segments of an Applicaon that

determine which output Device will be energized

and for how long. Each Applicaon can contain

up to 6 Steps.

• Fixed Time Step - Will energize an output Device

for a specied amount of me. Reported Step

volume must be manually entered.

• Calibrated Step - Uses Device Calibraon to

determine how long an output Device should be

energized, based on a specied target volume.

• Weight-Based Step - Uses Scale Calibraons to

determine how long an output Device should be

energized, based on weight. Requires CAN-SC

device for integraon with ALX-PRO.

NOTE: A single CAN-SO-4 counts as 4 Devices.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, old machine

components, and hazardous uids in an environmentally safe

way according to local waste disposal regulaons.

Please remember to recycle.

Page 4 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

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Compressed Air (typical installaon)

• Clean, dry air

• 10 CFM (283 L/min) @ 80 psi (5.5 bar) minimum

• 100 psi (6.9 bar) maximum supply pressure

• Recommended regulator seng: 80 PSI (5.5 bar).

Water Supply (typical installaon)

• Cold Portable Water

• 7 GPM (26.5 Lpm) @ 35 psi (2.5 bar) minimum

• 100 psi (6.9 bar) maximum supply pressure

• Recommended regulator seng: 50 PSI (3.4 bar)

Electrical

• 110 VAC, 5A, Single Phase, 50-60 Hz

• NEMA 5-15 GFCI Protected Outlet

• Surge suppression recommended

Network

• Cat 5e or higher Ethernet cable connecon (eld-

wired sealed plug included with unit)

• CELL-POE cellular box (sold separately)

Installaon Requirements

NOTE: A back ow preventer must be installed in the water supply to this unit, per local codes.

Page 5 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

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READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

GeneralInstallaonConguraonAppendices Operaon

Troubleshoong General

1. Determine mounng locaon, with consideraon

of the following:

• User accessibility

• Distance to electrical outlet

• Distance to Devices/pumps

• Accessibility to Ethernet

2. Aach the included mounng feet to the

controller.

3. Securely mount unit to wall using appropriate

hardware (not included).

4. Plug power cord into a 115 VAC, GFCI protected

receptacle.

5. Using the included sealed ethernet plug, connect

Ethernet (either from the facility or CELL-POE) via

Cat 5e cable (or similar).

AIR OUTPUTS

(3/8" PUSH-FIT)

AIR INLET 2

(3/8" PUSH-FIT)

AIR INLET 1

(3/8" PUSH-FIT)

CONNECT TO

OTHER CAN

DEVICE

CAN-SO-4

AIR OUTPUT

(3/8" PUSH-FIT)

CONNECT TO

OTHER CAN DEVICE

CONNECT TO ALX

CONTROLLER OR

OTHER CAN DEVICE

AIR INLET (3/8"

PUSH-FIT)

CAN-SO-1

Mounng Controller

The following types of Devices are compable with

the ALX-PRO:

• CAN-SO-4: A four output, 3-way solenoid valve

pack for controlling 1/2" or smaller AODD pumps

and/or air operated valves

• CAN-SO-1: A single output, 2-way solenoid

valve for controlling up to a 1" Air Operated

Double Diaphragm (AODD) pumps

Connecng Devices

Page 6 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

USER MANUAL: ALX-PRO

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

1. Mount and connect Devices in a daisy-chain fashion using the orange M12 cables. They can be installed in

any order. (NOTE: If purchased as a -KIT, the Devices will be supplied pre-mounted and connected)

2. Hand ghten M12 cable connecons, then ghten two more clicks using wrenches.

3. Plumb compressed air lines and uid lines for pumps and valves as necessary [see below]

*See Appendix for IVX Sensor Integraon

Connecng Devices (connued)

Installaon Example:

Page 7 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

USER MANUAL: ALX-PRO

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

GeneralInstallaonConguraonAppendices Operaon

Troubleshoong Installaon

General Sengs

1. Login as admin using the keypad or RFID

1. Press CONFIG on the side menu

2. Under the General tab, the soware version and

unit ID can be viewed.

3. The following Conguraon opons are

available:

• Dispense Permissions: limit the number of

dispenses each user can access per/day or

not. Toggle on (to the right/blue) to enable.

• Max Dispense Time: If enabled, will limit the

maximum amount of me (seconds) that

an applicaon recipe can be dispensed for.

Use the + and - buons or press the entry

window to type in a value.

• Time Zone: Idenes Time Zone for

operaon area. Used in reports and logs.

• Water Flush: If enabled, will allow water

ushes for an alloed amount of me.

Use the + and - buons or press the entry

window to type in a value.

• Water Flush Required: If enabled, requires

a water ush between dispense applicaons

to ush manifold and dispense lines.

• Clear All Learned Calibraons: Clears all

previously logged dispense calibraons for

pump overshoot.

Conguraon

NOTE: Contact Clean Logix for admin setup.

Fig. 7.1: Home screen, Conguraon selecon

Fig. 7.2: Admin screen, General selecon

Fig. 7.3: General sengs screen

NOTE: To avoid ending dispenses early, set

the Max Dispense Time so that it will not

compromise larger dispense Applicaons.

Please contact Clean Logix at:

(616)-438-9200 or [email protected]

iMore Informaon

Page 8 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

USER MANUAL: ALX-PRO

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Add New User

1. From the conguraon screen, select Users.

2. Click the blue Add New User buon to add a

new user

• Name: User name, used in reporng

• Key Code: 4-digit passcode for login.

• RFID: Oponal RFID access. Scan RFID code

at unit to enter.

• RFID cards must be assigned to each

user. RFID codes cannot be used

between mulple users.

• iClass or MIFARE cards will not register

3. Select the green check mark to save user.

4. Sync with Clean Intel - Unit must be synced

before user is added to list and able to login.

Conguraon (cont.)

NOTE: To edit or delete an exisng user log

onto Clean Intel.

Fig. 8.1: Admin screen, General selecon

Fig. 8.2: Users screen

NOTE: HID Prox cards are fully supported. RFID

cards are availabe for purchase from Clean

Logix. Contact us for more details.

Page 9 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

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READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

GeneralInstallaonConguraonAppendices Operaon

Troubleshoong Conguraon

Pumps

In order to dispense chemical with the ALX-PRO, the

following requirements are necessary:

• Each chemical being dispensed must be

assigned to a Pump (i.e. solenoid device).

• Water must be assigned to each manifold that

requires water or if the manifold ush funcon

will be used.

1. From the admin conguraon page select Pumps

2. The le sidebar will display a list of all the

available pump solenoid devices.

• Green: The device is connected

• Red: The device is disconnected or not

receiving power

• Orange: Current selected device.

3. Select a pump solenoid device from the list by

clicking on it. The following details and opons

will be available:

• ID: Solenoid device ID number. This number

will be labeled on a corresponding CAN-SO-4

or CAN-SO-1.

• Manifold: Manifold the pump is/will be

connected to physically for dispensing.

• Chemical: The chemical that will be pumped

for dispenses using this solenoid.

• Calibraon Type: Dispense calibraons for

precise measurements.

• Time Cal: always available

• Weight Cal: requires scale (see page 13 for

more informaon on calibraons).

Conguraon (cont.)

NOTE: Chemicals need to be set up on Clean

Intel for selecons to be available.

Fig. 9.1: Admin screen, Pumps selecon

Fig. 9.2: Pumps screen

Page 10 of 33 ALX-PRO Manual V5 Updated: 02/22/2022

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Pumps (cont.)

• Prime: Acvely runs the pump for up to

30-seconds, without dispense applicaon

selecon. Used for inial set up and

troubleshoong.

• Idenfy: Causes light on solenoid device

to blink. Do not cause pump to run - visual

indicator only.

• Move To: Migrates the pump sengs to

another solenoid device. Pick a selecon from

the drop down menu, select Move To, and

conrm to save changes.

• Delete: to remove a pump and its sengs

select the blue delete buon.

CAUTION:

When deleng a pump, all calibraons for both

me and weight based dispensing will be removed.

If the pump device is later re-added it will need to

be recalibrated prior to dispensing.

NOTE: Deleng pumps should only happen when

a device breaks and is replaced. If the device is

deleted and reconnected, it will automacally

show up in the list of pumps again with no

chemical assignments.

Conguraon (cont.)

Fig. 10.1: Pumps screen, delete selecon.

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