Classified POWERSHIFT HUB Manuel utilisateur

USER MANUAL
POWERSHIFT HUB

© Copyright Classified Cycling BV
This document is a translation of the originalDutchuser manual.
All rights reserved.
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of this manual or in additional documents and publications.
Product names or trademarks of other companies are used for identification purposes only and are the property of
their respective owners.
Classified Cycling BV
Slachthuisstraat 120 B10 [email protected]
2300 Turnhout https://classified-cycling.cc
Doc. nr. classified_powershift_hub_en
Version 17/02/2021

Classified Powershift hub
Content
1. Introduction 3
1.1 Symbols used...............................................................................................................................................................................................3
1.2 Intended use.................................................................................................................................................................................................3
1.3 Prohibited use.............................................................................................................................................................................................4
1.4 Type designation.......................................................................................................................................................................................4
2. Description 6
2.1 Part names.................................................................................................................................................................................................... 6
3. Principles of operation 8
3.1 The operation of the Classified Powershift hub....................................................................................................................8
4. Safety 9
4.1 Safety precautions....................................................................................................................................................................................9
4.2 Hazardous substances...........................................................................................................................................................................9
5. Storage and transport 10
5.1 Storing and transporting the Classified Powershift hub................................................................................................10
6. Assembly and installation 11
6.1 What is included?.....................................................................................................................................................................................11
6.2 Replacing a wheel with a Classified Powershift hub......................................................................................................... 11
6.3 Bluetooth pairing..................................................................................................................................................................................... 13
7. Initial use 15
7.1 Initial use.......................................................................................................................................................................................................15
8. Operation 16
8.1 Operation......................................................................................................................................................................................................16
9. Maintenance 17
9.1 Maintenance schedule..........................................................................................................................................................................17
9.2 Checking the Powershift hub..........................................................................................................................................................17
9.3 Tools required............................................................................................................................................................................................17
9.4 Checking the battery status............................................................................................................................................................ 17
9.5 Replacing the handlebar unit's battery.....................................................................................................................................18
9.6 Recharging the battery of the smart thru axle....................................................................................................................19
9.7 Cleaning the Classified Powershift hub...................................................................................................................................20
9.8 Troubleshooting.......................................................................................................................................................................................20
EN
1

Classified Powershift hub
EN
10. Recycling 24
10.1 Recycling the Classified Powershift hub................................................................................................................................. 24
11. Appendices 25
11.1 Warranty....................................................................................................................................................................................................... 25
11.2 EC Declaration..........................................................................................................................................................................................25
11.3 Spare parts................................................................................................................................................................................................. 25
Index 26
2

Classified Powershift hub
1. Introduction
1.1 Symbols used
This user manual uses the following symbols:
TIP
Provides the user with suggestions and advice to perform a procedure more easily or
conveniently.
NOTE
A general comment which may oer an increased economic utility.
ENVIRONMENT
Guidelines that must be followed when using hazardous substances and when recycling
products and materials.
CAUTION
Indicates a hazardous situation which, if the safety instructions are not followed, may lead to
minor or moderate injury and/or damage to the product or the environment.
WARNING
Indicates a hazardous situation which, if the safety instructions are not followed, may lead to
serious injury or death, and/or serious damage to the product or the environment.
DANGER
Indicates a hazardous situation which, if the safety instructions are not followed, will lead to
serious injury or death.
1.2 Intended use
The product is a wirelessly shiftable 2 speed Powershift hub which can be integrated in road and gravel
bikes.
The product may only be used on a bicycle:
•with compatible chains. For optimal shifting performance, the following chains are recommended:
Shimano CN-HG601-11, CN-HG701-11, CN-HG901-11, KMC X11, DLC11. Other chains for 11 speed
cassettes may aect the shifting quality.
•with a front chainring with at least 40 teeth.
•combined with handlebars equipped with a hole for wiring near to the end. For example: Pro Vibe
alloy and Pro Vibe carbon
•on a bicycle with an ERD (eective rim diameter) between 548 - 594 mm.
•with center lock disc brakes
•without electric power assistance
EN
1. Introduction
1.1 Symbols used 3

Classified Powershift hub
EN
•with a frame having an installation width of 142 mm for the rear wheel
•in ambient temperatures (while in use) between -15 °C and +50 °C
•with an electronic shifter/interface equipped with a 2,5 mm audio jack, compatible with the
Classified handlebar unit
•with a frame equipped with integrated torque support or using the external torque support (which
has been released for the specific frame)
1.3 Prohibited use
It is prohibited to use the product for any other purpose than those indicated in this manual, the safety
indications or other safety documents accompanying the product.
Any modification to the product may aect its safety and warranty!
It is prohibited to use any other combinations than those described in the intended use.
It is prohibited to drill holes in the handlebar for the wiring. This will void the warranty and may lead to
injuries or death.
It is prohibited to use the product in conjunction with 2 front chainrings.
It is prohibited to open the smart thru axle or the Powershift hub for any purpose not described in the
maintenance section.
It is prohibited to install parts on the product which have not been approved by Classified Cycling.
These may:
•aect or prevent the operation of the product,
•endanger the safety of the user or other people,
•shorten the life of the product,
•void the compliance with the CE directives.
1.4 Type designation
The various Classified components are labelled with a serial number. The handlebar unit and the
Powershift hub are also marked with a QR code. A registration card is included with a copy of the
components' serial numbers. Scan the QR code on the registration card in order to register the
component.
1. Introduction
41.3 Prohibited use

Classified Powershift hub
Fig. 1: Handlebar unit label
Fig. 2: Smart thru axle label
Fig. 3: Powershift hub label
EN
1. Introduction
1.4 Type designation 5

Classified Powershift hub
EN
2. Description
2.1 Part names
Fig. 4: Parts
No. Part Explanation
1 Handlebar unit The wireless handlebar unit is installed into
the left-hand side of the handlebar and is
controlled by a shifter or satellite buttons
compatible with Classified. The handlebar
unit is powered by a battery.
2 Smart thru axle The smart thru axle receives the wireless
shift signal from the handlebar unit
and shifts the Powershift hub through
contactless energy transfer. The smart thru
axle is equipped with a rechargeable battery.
3 Center lock ring The center lock ring fixes the center lock
brake disc to the Classified hubshell
4 Hubshell The hubshell is attached to the rim by
spokes. You can equip multiple rims
with a Classified hubshell and use them
in combination with a single Classified
Powershift hub.
2. Description
62.1 Part names

Classified Powershift hub
No. Part Explanation
5 Brake-side end cap The end cap seals the Powershift hub and
interfaces with the frame from the inside.
6 Hubshell lock ring The hubshell lock ring ensures that the
hubshell is fixed to the Powershift hub.
7 Powershift hub The Powershift hub contains the shifting
mechanism and is controlled electronically.
The Powershift hub does not contain a
battery and gets it shifting power from the
smart thru axle.
8 Cassette The Classified cassette is mounted to the
Powershift hub.
9 Cassette lock ring The cassette lock ring fixes the cassette to
the Powershift hub.
EN
2. Description
2.1 Part names 7

Classified Powershift hub
EN
3. Principles of operation
3.1 The operation of the Classified Powershift hub
Through a compatible shifter or satellite button, a shifting command is sent to the handlebar unit. The
handlebar unit wirelessly transmits the shifting command to the smart thru axle using Bluetooth. The
smart thru axle transfers the power needed for shifting and the shifting command to the Powershift
hub. The shifting takes place internally within the Powershift hub.
The smart thru axle transmits your current gear ratio and battery status to your GPS bike computer
(not included) using ANT+.
The Powershift hub has 2 gear ratios:
•A 1:1 ratio, where the speed of the cassette is equal to the speed of the wheel. This is similar to the
large chainring on a traditional 2x.
•A 0.686 ratio (reduction ratio), where the speed of the wheel is lower than the speed of the
cassette. This is similar to the small chainring on a traditional 2x.
Shifting from 1:1 to the reduction ratio is like shifting from the large to the small chainring on a
traditional 2x.
Large front chainring Virtual small front chainring (Classified) *
52 36
50 34
48 33
46 32
44 30
42 29
40 27
*: These values are rounded.
3. Principles of operation
83.1 The operation of the Classified Powershift hub
Autres manuels pour POWERSHIFT HUB
1
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