Clarke CROS1 Mode d’emploi

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0913

ROTARY ORBITAL SANDER

MODEL NO: CROS1

PART NO: 6462010

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Variable Speed Orbital Sander, which is

designed for DIY and light workshop use only.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SPECIFICATION

Electrical Supply 230V 50Hz 1 ph

Power rating 420 Watt motor

Fuse rating 5 Amp

No Load Speed (variable) 4,000 - 11,000 rpm

Net Weight 2.2kg

Pad Size 125mm

Vibration Emissions 3.2m/s2/ uncertainty value (k) =1.28m/s2

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. ALWAYS ensure that air can circulate around the machine and that the air

vents are unobstructed.

2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches

invite accidents.

3. NEVER over-reach. Keep proper footing and balance at all times.

4. NEVER store equipment in a wet/damp environment or expose to rain.

5. KEEP other persons away. Do not let persons, especially children, not

involved in the work, touch the tool or extension cable and keep them

away from the work area.

6. NEVER operate a machine when under the influence of alcohol, drugs or

medication.

7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that

you will not be working in your own shadow.

8. Do not use tools in the presence of flammable liquids or gasses.

9. Stay alert, watch what you are doing, use common sense and do not

operate the tool when you are tired.

CARE OF POWER TOOLS

1. Read this manual carefully. Learn the machines applications and

limitations, as well as the specific potential hazards peculiar to it.

2. ALWAYS keep guards in place and in working order. A guard or other part

that is damaged should be properly repaired or replaced by an authorised

service centre, unless otherwise indicated in this instruction manual.

3. Don’t force the machine and use the correct tool. It will do the job better

and safer, at the rate for which it was intended.

4. ALWAYS disconnect the machine from the power supply before carrying

out any servicing or changing of accessories.

WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS

SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC

SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL

THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT

AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. Before further use of the tool, it should be carefully checked to determine

that it will operate properly and perform its intended function. Check for

alignment of moving parts, binding of moving parts, breakage of parts,

mounting or other condition that may affect its operation.

6. Have defective switches repaired by an authorised service centre. Do not

use a tool if the switch does not turn it on and off.

7. ALWAYS check for any damage or any condition that could affect the

operation of the machine. Damaged parts should be properly repaired.

8. Have your tool repaired by a qualified person. This tool complies with the

relevant safety rules. Repairs should only be carried out by qualified

persons using original spare parts, otherwise this may result in considerable

danger to the user.

9. NEVER use this product for any other purpose than that described in this

booklet.

10. NEVER abuse the power cable by yanking the cable to disconnect it from

the socket. Keep the cable away from heat, oil or sharp edges.

11. Guard against electric shock. Avoid body contact with earthed or

grounded surfaces.

12. If the tool should be used outdoors, use only extension cables intended for

outdoor use and marked accordingly.

13. Avoid accidental starting by making sure the power switch is off before

plugging in the power cable.

DUST EXTRACTION

The sander is provided with a dust extraction facility. Please note however,

that this does not preclude the user from wearing a face mask to prevent the

inhalation of dust particles.

It is an EEC requirement that a dust extraction facility be provided on power

tools, however, due to the nature of the tool, some of the dust produced will

be forced into the surrounding atmosphere and will not be collected.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is

the same as that indicated on the rating plate. This product is designed to operate on

230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the

fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or

damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to

damage, it should be cut off and a replacement fitted, following the wiring instructions

shown below. The old plug must be disposed of safely, as insertion into a mains socket

could cause an electrical hazard.

• The wire which is coloured Blue must be connected to the terminal which is

marked Nor coloured Black.

• The wire which is coloured Brown must be connected to the terminal which is

marked Lor coloured Red.

• The wire which is coloured Yellow and Green must be connected to the

terminal which is marked E ( ) or coloured Green.

WE STRONGLY RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS

SUPPLY VIA A RESIDUAL CURRENT DEVICE (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING! The wires in the power cable of this product are

coloured in accordance with the following code:

Blue = Neutral Brown = Live Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 5 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PRODUCT OVERVIEW

PREPARATION AND USE

FITTING A SANDING DISC

1. Select the disc to be used. (this MUST be correct 125m dia disc with hook

and loop backing).

2. Ensure the sander is switched off and the plug is removed from the socket.

NO DESCRIPTION NO DESCRIPTION

1 Lock-On Button 4 Speed Control

2 Dust Bag 5 Sanding Pad

3 Trigger 6 Adjustable Handle

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Line up the holes in the disc with those on the machine sanding pad. (This is

necessary for dust extraction purposes). Press the disc firmly onto the pad

to secure it.

FITTING THE HANDLE

Your sander is fitted with an adjustable support handle. This can be adjusted

for position by loosening handgrip lightly, (unscrew anticlockwise) and rotating

the handgrip around the body of the machine to the desired position, then

tightening securely.

DUST COLLECTION

The dust collection bag is fitted by inserting the holder into the waste duct

below the ON/OFF switch.

The dust bag must be emptied regularly:- do not wait until it is completely full.

The dust bag is emptied as follows.

1. Ensure the sander is switched OFF.

2. Gently remove the dust bag assy from the sander by turning whilst pulling.

3. Take the dust bag to the dustbin and slip the bag off, (the bag has an

elasticated top), empty the bag into the bin.

4. Reassemble the dust bag assy and fit back on to the sander.

OPERATION

To operate, plug into the mains socket and switch on, holding the sander firmly

with both hands. Squeeze the ON/Off switch located below the handle.

To control the speed, turn the knob located on the switch in the direction

marked, i.e. - = lower speed + = higher speed.

The ON/Off switch can be locked for continuous sanding; to release the

switch, just depress again and release.

Place the disc on the workpiece and switch on, working gently backwards

and forwards across the work until finished. Release the switch, (wait until the

motor has stopped fully before putting the sander down).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

Always inspect the sander before use and ensure it is in top condition.

Ensure all air vents are clear. (Use compressed air to clean the machine where

possible).

Check the power cable to ensure it is sound and free from cracks, bare wires

etc. Avoid using solvents when cleaning plastic parts, (most plastics are

susceptible to damage from the various types of commercial solvents).

All bearings etc., in this tool are lubricated with sufficient high grade lubricant

for the machine’s lifetime under normal operating conditions, therefore no

further lubrication is required.

TROUBLESHOOTING

SANDER IS OVERHEATING

Overheating indicates the machine is blocked with dust. Clean the ventilation

holes, and blow out with compressed air. Wipe the exterior with a dry cloth.

Overloading the machine will also cause overheating. Do not use for heavy

duty work and do not apply excessive pressure.

EXCESSIVE SPARKING

This indicates worn brushes. This problem is easily remedied but you should

consult your CLARKE dealer for parts and advice.

SANDER DOES NOT OPERATE WHEN SWITCHED ON

Check to ensure the fuse in the plug is sound and replace if necessary. If the

fuse is sound or blows repeatedly, consult your CLARKE dealer.

DUST IS NOT EXTRACTED

The dust bag is full or the dust extractor flue is blocked, This is usually caused by

allowing the bag to become too full. Remove and empty the bag, also clear

any blockage.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS DIAGRAM

PARTS LIST

ID DESCRIPTION ID DESCRIPTION

1 Left Housing 16 6002 Bearing

2 Screw 17 Fan Blade

3 Nameplate 18 Shaft Base

4PowerCable 19Base

5 Cable Sleeve 20 Washer

6 Cable Clamp 21 Spring Washer

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

When requesting spare parts, please quote the reference GR-CROS1 followed by

the number listed.

REPLACEMENT DISCS

Random Orbit Sanding Discs 60 grit (pack of 5). Part No: 6463051

Random Orbit Sanding Discs 100 grit (pack of 5). Part No: 6463052

Random Orbit Sanding Discs 150 grit (pack of 5). Part No: 6463053

7Screw 22SandingDisc

8 Capacitor 23 Screw

9 Variable Switch 24 Handle

10 Carbon Brush 25 Rubber Pin

11 Bearing Holder 26 Right Housing

12 6002 Bearing 27 Screw

13 Motor Stator 28 Data Plate

14 Motor Rotor 29 Dust Bag

15 Bearing Holder

ID DESCRIPTION ID DESCRIPTION

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