CKD AXD Series Manuel utilisateur

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AXD SERIES

DRIVERFOR DIRECT DRIVE ACTUATOR

Parallel I/O Specifications

INSTRUCTION MANUAL

Before operating the product, read this instruction manual without fail.

Among all, carefully read the description related to safety.

Keep this instruction manual in a safe place so that you can read it at any time when necessary.

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INTRODUCTION

Thank you for selecting our ABSODEX.

ABSODEX is a direct drive indexing unit developed to drive intermittently operated turntables or

the like of general industrial assembling machines and testing machines flexibly and accurately.

This instruction manual is exclusively for ABSODEX AXD Series. It is inapplicable to other

types.

If your use method or handling method is not appropriate, its functions cannot be performed

fully, an unexpected accident may occur and the product life may be shortened.

Before starting operation of our product, read through this instruction manual to keep the initial

performance and operate without failures.

The matters, specifications and appearance given in this instruction manual are subject to

change without notice.

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FOR SAFETY OPERATION

When designing or manufacturing equipment incorporating this product, you are obligated to

manufacture safe equipment. To do so, check that the mechanism of the equipment and the

electric control for controlling the mechanism assure the safety of the system.

For safety of the design or management of the equipment, strictly observe the organization

standards and the regulations.

To operate our product safely, selection, operation and handling of the product, and adequate

maintenance procedures are important.

Be sure to observe the description given under WARNING and precautions to assure safety of

the equipment.

Various safety measures are taken for the product, however, handling that is not described in

this instruction manual could lead to an accident. Before using the product, read this instruction

manual carefully and gain full understanding of the contents.

To clearly indicate the degree of harm and damage and the possibility of their occurrence,

precautions are divided into three categories: “DANGER,” “WARNING,” and “CAUTION.”

DANGER

A case where if handling is wrong, it is assumed that an

imminent dangerous situation due to which a death or serious

injury may be caused will occur.

WARNING

A case where if handling is wrong, it is assumed that a

dangerous situation due to which a death or serious injury

may be caused will occur.

CAUTION A case where if handling is wrong, it is assumed that a risk

due to which an injury or physical damage may be caused will

occur.

Even items described under “CAUTION” may cause serious results.

Observe each item without fail because these safety precautions are important.

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A general mark that indicates

prohibited acts (what not to do).

A mark that prohibits the act of

touching the device.

A mark that prohibits the act of

inserting a finger.

A general mark that indicates the

danger of electric shock or burn.

A mark that indicates the danger

that occurs when an automated

device is activated.

A general mark that instructs what

you must do.

A mark that instructs you to

carefully read the instruction

manual.

A mark that instructs you to

connect a ground cable.

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Precautions for the Product

DANGER

Do not attach or remove connectors with the power on.

A malfunction, failure, or electric shock may be caused.

Do not operate in explosive or fire atmosphere.

Do not use the product for the following purposes:

Medical appliances for maintaining or managing human life or body

Mechanism or machine equipment intended for travel or transportation of people

Important security parts of machine equipment

WARNING

Do not alter or additionally process the product.

Alteration or additional processing not only lead to the risk of fire or electric

shock but also to non-compliance with the specification described in the

instruction manual.

Do not handle the product, attach or remove devices until the safety is

confirmed.

Inspect or maintain machines or equipment after confirming that the safety of all

systems in which the product involves is ensured. Power off the equipment and

the applicable facilities, and be careful not to get electric shock.

Even after the operation stopped, there may be hot areas or energized parts. Be

careful when handling the product, or attaching or removing devices.

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WARNING

A person with sufficient knowledge and experience should handle the

product.

The product is designed and manufactured as equipment/component for general

industrial machinery.

Observe the use of the product within the specification.

The products cannot be used out of its intrinsic specification.

As this product is intended for use in equipment/component for general industrial

machinery, the uses under the following conditions or environments are not

covered. If you consulted with our company for adoption and understood the

specification of our product, such use is covered. However, in such cases, take

safety measures to avoid dangers in case of failure.

◎Use in conditions or environments other than those specified in the

specification, or outside.

◎Use in nuke, railways, aviation, ships, vehicles, medical appliances, and

equipment or applications that come in direct contact with beverages, food,

etc.

◎Use in applications that require safety, such as entertainment devices,

emergency shut-off circuit, press machine, braking circuit, and safety

measures.

◎Use in applications where significant impact on people and property are

expected and safety is particularly required.

For safety related to equipment design, observe the organization standards,

law, etc.

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CONTENTS

INTRODUCTION.................................................................................................... 2

FOR SAFETY OPERATION .................................................................................. 3

Precautions for the Product............................................................................................5

CONTENTS ........................................................................................................... 7

1. PRODUCT CONFIGURATION .............................................................. 12

System Configuration ..................................................................................12

Instruction Manual for the Product..........................................................14

2. OPERATION FLOW ................................................................................ 15

Installation and Connection Check ..........................................................17

Creation of Test Operation Program ........................................................19

Gain Adjustment ...........................................................................................20

Home Position Determination....................................................................26

Test Operation................................................................................................26

Wiring...............................................................................................................27

3. INSTALLATION ...................................................................................... 29

Driver Installation.........................................................................................31

About Cable ....................................................................................................33

Unpacking .......................................................................................................33

Wiring Method................................................................................................35

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4. HOW TO USE .......................................................................................... 56

Pin Arrangement and Signal Name..........................................................57

How to Use General I/O Signals ...............................................................62

Pulse String Input Signals ..........................................................................82

Encoder Output Function ............................................................................86

Application Example of I/O Signal ...........................................................87

Operation Panel ...........................................................................................100

5. PARAMETER SETTING ....................................................................... 102

Parameters and Contents .........................................................................102

Types and Characteristics of Cam Curve...............................................116

Amount of Home Position Offset and Home Positioning Motion ...118

Precautions for Software Limit................................................................119

Judgment of In-position ...........................................................................121

Judgment of Positioning Completion.....................................................122

Correct Setting Of PRM16 (In-Position Range) ..................................123

G101 (Equal Segment Designation) and Parameter .........................125

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Using Filters..................................................................................................129

Positioning Completion Signal Outputting Time.................................132

Controlled Stop upon Alarm Valid/Invalid ...........................................132

In-position Signal Output Mode..............................................................133

Mode Selection of I/O Signal ...................................................................133

Integral Limiter ...........................................................................................134

6. PROGRAM ............................................................................................. 135

General Description ....................................................................................135

Operation Mode ...........................................................................................137

NC Program Format....................................................................................138

Code List ........................................................................................................140

ABSODEX Status at Power-on Start.......................................................148

NC Program Example .................................................................................150

7. COMMUNICATION FUNCTIONS (CN1: USB)........................................ 154

Communication Codes ...............................................................................154

Communication Code List .........................................................................158

Communication Methods ..........................................................................163

8. GAIN ADJUSTMENT............................................................................ 164

What is Gain Adjustment? ........................................................................165

Gain Adjustment Method ..........................................................................167

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9. APPLICATION EXAMPLES ................................................................. 174

Product Type Change .................................................................................174

Shortest Route Indexing...........................................................................176

Crimping ........................................................................................................179

Pick and Place (Oscillation)......................................................................181

Indexing Table .............................................................................................184

Continuous Rotation...................................................................................186

10. MAINTENANCE AND TROUBLESHOOTING ........................................ 188

Maintenance Inspection ............................................................................190

Troubleshooting...........................................................................................191

System Initializing ......................................................................................195

11. ALARMS ................................................................................................. 196

Alarm Display and Description ................................................................196

Servo Status for Alarms ............................................................................201

12. SUPPORT FOR UL STANDARD.......................................................... 202

Precautions for Using the Driver ............................................................203

13. SUPPORT FOR EUROPEAN STANDARDS........................................... 209

EU Directive / European Standards .......................................................209

Precautions on Operation in EU Member Countries and U. K.........210

Table des matières

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