CK WORLDWIDE CK210 Manuel utilisateur

H E A D

S T Y L E

C A B L E

S T Y L E C A B L E L E N G T H S TA N D A R D

C A B L E

S U P E R F L E X

C A B L E

Rig id Hea d

-w /o valve

2 P ie ce 1 2-1 /2 ft. (3 .8 m ) C K 2 11 2 N C K 2 11 2 NS F

2 5 ft. (7 .6 m ) C K 2 12 5N C K 2 125 NS F

1 P ie ce 12 -1 /2 ft. (3 .8 m ) C K 211 2H C K 2 11 2 HS F

2 5 ft. (7 .6 m ) C K 2 12 5H C K 2 125 HS F

Rig id Hea d

-w / va lve

2 P ie ce

1 2-1 /2 ft. (3 .8 m ) C K 2 11 2 V N C K 2 11 2 V NS F

2 5 ft. (7 .6 m ) C K 2 12 5V N C K 2 12 5V N S F

1 P ie ce 12 -1 /2 ft. (3 .8 m ) C K 211 2V H C K 2 11 2 V HS F

2 5 ft. (7 .6 m ) C K 2 12 5V H C K 2 12 5V H S F

CK WORLDWIDE INC.

WARRANTY:

CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to

be free of defects in materials and workmanship. CK Worldwide, Inc. limits this

warranty to replacement of the product or parts thereof and excludes liability for

injury, property damage or economic loss attributable to product use or misuse.

In any event, CK Worldwide, Inc. will only be responsible for its products when

used with accessory items manufactured by CK Worldwide, Inc.

INSTALLATION:

Before using this torch, - tighten regulator, hose and power cable ﬁttings with

proper wrenches. Using small pliers, securely tighten all knurled hose ﬁttings

(Slide the torch handle back for access to the torch connections). Purge the

regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these

steps will ensure contamination free welds. Repeat this procedure whenever

torch or regulator ﬁttings have been detached.

CONNECTION

DIAGRAM:

CAUTION:

Personal harm will result from touching the hot parts of a TIG torch without

insulative protection, or from looking directly or indirectly at an arc or reﬂected

arc. At no time should bare skin be exposed to a welding arc.

TUNGSTEN

PREPARATION:

GRINDING PREPARATION:

Use a 60 Grit or ﬁner aluminum

oxide wheel

EXTENSION INSTRUCTION:

STANDARD PARTS

General Purpose:

Flat:

1/4 to 1/2 x Diameter

Taper:

2 to 3 x Diameter

3 x Diameter from end of cup.

END PREPARATION:

DCSP (EN)

General Purpose:

Ball tip by arcing on clean metal

at low current DCRP (EP) then

slowly increase current to form

the desired ball diameter.

The included angle determines weld

bead shape and size. Generally,

as the included angle increases,

penetration increases and bead

width decreases.

Maximum extension:

6 x Diameter from end of cup.

(In draft - free areas)

Ball:

Maximum 1 x Diameter

Remove sharp point to leave a

truncated point with a ﬂat spot.

Diameter of ﬂat spot determines

amperage.

3 x Diameter from end of cup.

Shape tungsten by grinding

logitudinally, never radially.

ACHF

General Purpose:

GAS LENS PARTS

General Purpose:

INFORMATION

CHART:

ARGON FLOW

- ALUMINUM

ARGON FLOW

- FERROUS METALS

WELDING CURRENT (AMPS)

- TUNGSTEN TYPE

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

Gas Lens

Body

(Liters)

Standard

Body

(Liters)

DCSP

Thoriated

DCSP

Pure

Thoriated

Pure

.020 (0.50)

.040 (1.00)

1/16 (1.60)

3/32 (2.40)

1/8 (3.20)

5/32 (4.00)

3/16 (4.80)

1/4 (6.40)

Cup

Size

Electrode

Diameter

in inches

(mm)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-45 (12-21)

5-8 (3-4)

5-12 (3-6)

8-15 (4-7)

10-20 (5-10)

12-25 (6-12)

15-30 (7-14)

25-40 (12-19)

30-55 (14-26)

5-8 (3-4)

5-10 (3-5)

8-10 (4-5)

8-12 (4-6)

12-25 (6-12)

20-35 (10-17)

10-15 (5-7)

5-8 (3-4)

5-10 (3-5)

7-12 (4-6)

10-15 (5-7)

10-18 (5-9)

15-25 (7-12)

20-35 (10-17)

25-50 (12-24)

5 - 20

20 - 80

80 - 150

150 - 250

240 - 350

400 - 500

475-800

700 - 1100

5 - 15

15 - 70

70 - 130

150 - 220

220 - 330

375 - 475

475-800

5 - 20

15-80

70 - 150

140 - 235

220 - 325

300 - 425

400 - 525

500 - 700

5 - 15

10 - 60

50 - 100

100 - 160

150 - 210

200 - 275

250 - 350

325 - 700

4 or 5

4, 5 or 6

6, 7 or 8

7, 8 or 10

8 or 10

10 750 - 1000

1 PIECE

CABLE ASSEMBLY

2 PIECE

CABLE ASSEMBLY

CK WORLDWIDE INC. PHONE: (253) 854-5820 www.ckworldwide.com

3501 “C” ST. N.E. PHONE: (800) 426-0877 ck@ckworldwide.com

AUBURN, WA. 98002 FAX: (253) 939-1746

USA

IMPORTANT !!

READ AND UNDERSTAND THE

INFORMATION CONTAINED IN THIS

MANUAL BEFORE OPERATING THE EQUIPMENT !

TECHNICAL INFORMATION

TIG TORCH MANUAL

RATING @ 100% DUTY CYCLE:

COOLING METHOD:

HEAD ACCESSORIES:

POWER CABLE ADAPTOR:

200 AMP ACHF OR DCSP

GAS COOLED

3 SERIES HEAD ACCESSORIES

21HPCA

CK210 & CK210V RIGID

CK210R

ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:

MODEL SELECTOR - TORCH PACKAGES

PARTS:

PARTS LIST:

300HS 300HS

200R

300R

CK210 RIGID

300S CK210V RIGID 300H

2AN

412PCSF (12-1/2 f t .) 425PCSF (25 f t .)

412CN (12-1/2 f t .) 425CN (25 f t .)

312AHSF(12-1/2 f t .) 325AHSF (25 f t .)

412PCNSF(12-1/2 f t .) 425PCNSF (25 f t .)

412PCHF(12-1/2 f t .) 425PCHF (25 f t .)

312AH (12-1/2 f t .) 325AH (25 f t .)

412PCN (12-1/2 f t .) 425PCN (25 f t .)

2AN 3HF

21PFH 16F

4PF 5PF

CK210 RIGID .................

CK210V RIGID .................

VK ............................

300H ........................

412CN ....................

425CN ....................

412PCHF ...............

412PCSF ...............

425PCHF ................

425PCSF ................

412PCN ..................

412PCNSF ..................

425PCN ..................

425PCNSF ..................

200R .........................

312AH ......................

312AHSF ......................

325AH ......................

325AHSF ......................

300HS .......................

300R .........................

300S .........................

PART NUMBER DESCRIPTION

Torch Body, RIGID, 70 degree, 200 Amp

Torch Body with Valve, RIGID, 70 degree, 200 Amp

Gas Valve, Top Mounted

Handle

Power Cable with Fittings, 12-1/2 ft..

Power Cable with Fittings, 25 ft..

Power Cable Assembly, Hi-Flex 1 Piece, 12-1/2 ft..

Power Cable Assembly, Super Flex 1 Piece, 12-1/2 ft..

Power Cable Assembly, Hi-Flex 1 Piece, 25 ft..

Power Cable Assembly, Super Flex 1 Piece, 25 ft..

Power Cable Assembly, Hi-Performance 2 Piece, 12-1/2 ft..

Power Cable Assembly, Super Flex 2 Piece, 12-1/2 ft..

Power Cable Assembly, Hi-Performance 2 Piece, 25 ft..

Power Cable Assembly, Super Flex 2 Piece, 25 ft..

O-Ring

Gas Hose with Fittings, 12-1/2 ft..

Gas Hose with Fittings, 12-1/2 ft., Super Flex

Gas Hose with Fittings, 25 ft..

Gas Hose with Fittings, 25 ft., Super Flex

Heat Shield, Standard

O-Ring

Backcap, Short

PART NUMBER DESCRIPTION

2AN..................

3HF.................

4PF..................

5PF.................

16F.....................

21PFH................

Gas Nut

Hose Fitting

Power Cable Fitting

Power Fitting

Power Cable Fitting

2AN 21PFH16F

CUP COLLET BODY COLLET HEATSHIELD TORCH BACKCAP

ALUMINA

STANDARDSTANDARD STANDARD

3A4 (10N50)

3A5 (10N49)

3A6 (10N48)

3A7 (10N47)

3A8 (10N46)

3A10 (10N45)

3A12 (10N44) 3CB20 (10N29)

3CB40 (10N30)

3CB116 (10N31)

3CB332 (10N32)

3CB418 (10N28)

3CB532 (406488)

3C20 (10N21)

3C40 (10N22)

3C116 (10N23)

3C332 (10N24)

3C418 (10N25)

3C532 (54N20)

300HS

WEDGE

3C040GS

3C116GS

3C332GS

3C418GS

3C532GS

7C20

7C40

7C116

7C332

7C418

7C532

REVERSE

CERAMIC

3C4 (105Z43)

3C5 (105Z42)

3C6 (105Z44)

3C7 (105Z45)

3C8 (08N78)

3C10 (08N79)

3C12 (08N80)

CERAMIC - LONG

3C4L (12N03)

3C5L (105Z60)

3C6L (12N02)

3C7L (105Z61)

ALUMINA - GAS LENS GAS LENS STANDARD GAS LENS

3AG7 (54N15)

3AG8 (54N14)

3AG11 (54N19)

See Above 3GHS

CERAMIC - GAS LENS

3CG4 (54N35)

3CG5 (54N34)

3CG6 (54N33)

3CG7 (54N32)

3CG8 (54N31)

3CG11 (54N36)

3CG12

3CG14

3CG16

3GL20 (45V29)

3GL40 (45V24)

3GL116 (45V25)

3GL332 (45V26)

3GL418 (45V27)

3GL532 (45V28)

WEDGE

See Above

REVERSE

ALUMINA - LARGE DIAMETER LARGE DIAMETER STANDARD LARGE DIAMETER

3AG6LD (57N75)

3AG8LD (57N74)

3AG10LD (53N88)

3AG11LD (53N89)

3AG12LD (53N87)

3GL116LD (45V116)

3GL332LD (45V64)

3GL418LD (995795)

3GL532LD (45V63)

See Above 3GHSLD

WEDGE

See Above

REVERSE

LONG

300L (57Y02)

MEDIUM

300M (34015)

SHORT

300S (57Y04)

See Above

ALUMINA - LONG

3A5L (10N49L)

3A6L (10N48L)

3AG5L (54N17L)

3AG6L (54N16L)

3AG7L (54N15L)

3AG8L (54N14L)

ALUMINA LONG - GAS LENS

3A7L (10N47L)

3AG6LDL (57N75L)

3AG8LDL (57N74L)

3AG10LDL (53N88L)

3AG12LDL (53N87L)

3AG6LDXL (57N75XL)

3AG8LD XL (57N74XL)

3AG10LDXL (53N88XL)

3AG12LDXL (53N87XL)

ALUMINA LONG

- LARGE DIAMETER

ALUMINA EXTRA LONG

- LARGE DIAMETER

3AG4 (54N18)

3AG5 (54N17)

3AG6 (54N16)

OVERALL LENGTH 3 IN.

OVERALL LENGTH 2.75 IN.

OVERALL LENGTH 3.25 IN.

Size Suffix Inches Millimeters

020 .020" .5mm

040 .040" 1.0mm

116 1/16" 1.6mm

332 3/32" 2.4mm

418 1/8" 3.2mm

532 5/32" 4.0mm

TUNGSTEN ELECTRODE CONVERSION CHART

3 SERIES HEAD ACCESSORIES

CUP COLLET BODY COLLET HEATSHIELD TORCH BACKCAP

LONG

300L (57Y02)

MEDIUM

300M (34015)

CLEAR

3P8GS

ALUMINA STANDARD

3A4GS

3A5GS

3A6GS

3A7GS

3A8GS

3CBGS 3HSGS

WEDGE

3C040GS

3C116GS

3C332GS

3C418GS

3C532GS

STANDARD

ADAPTER

TAS040GS

TAS116GS

TAS332GS

TAS418GS

TAS532GS

WITH SCREEN

WITHOUT SCREEN

TA040GS

TA116GS

TA332GS

TA418GS

TA532GS

ALUMINA SHORT

2A4GS

2A5GS

2A6GS

4CBGS 3HSGS

SHORT WEDGE

4C040GS

4C116GS

4C332GS

4C418GS

4C532GS

SHORT

See Above

WITH SCREEN

2A7GS

2A8GS

CLEAR

2P8GS See Above

WITHOUT SCREEN

SHORT

300S (57Y04)

CLEAR LARGE DIAMETER

4P18GSLD 4CBGSLD 4HSGSLD

SHORT WEDGE

4C040GS

4C116GS

4C332GS

4C418GS

4C532GS

LARGE DIAMETER

TAS040GSLD

TAS116GSLD

TAS332GSLD

TAS418GSLD

TAS532GSLD

LARGE DIAMETER

WITH SCREEN

3 SERIES HEAD ACCESSORIES GAS SAVER

CK WORLDWIDE INC.

APPLICATIONS OF:

STANDARD PARTS:

ARE FOR GENERAL PURPOSE USE.

WEDGE COLLETS:

IMPROVE ARC STARTING.

IMPROVE ARC STABILITY.

IMPROVE ARC CONTROL.

CERAMIC (LAVA) CUPS:

ARE USED WHEN REFLECTED HEAT IS

HIGH.

ALUMINA CUPS:

ARE USED FOR GENERAL PURPOSE,

AND WHEN IMPACT RESISTANT CUPS

ARE REQUIRED.

GAS LENS PARTS:

ARE USED TO REDUCE TURBULENCE

AND IMPROVE SHIELD GAS COVERAGE

PATTERNS,

INCREASES DUTY CYCLE OF TORCH

AND INCREASES TUNGSTEN STICK

OUT.

SHORT (STUBBY) PARTS:

ARE USED TO SHORTEN THE OVERALL

LENGTH OF THE TORCH HEAD.

REDUCES DUTY CYCLE OF TORCH

GAS SAVER

PARTS:

ARE USED TO SAVE UP TO 40% ON GAS

CONSUMPTION.

ARE USED TO SAVE UP TO 60% ON

CONSUMABLE PARTS.

ARE USED TO CLEARLY SEE THE WELD

PUDDLE.

ARE USED TO ACHIEVE GAS LENS 3

CK WORLDWIDE INC.

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