Cimarron ARCONTROL BASE Manuel utilisateur

USER MANUAL

ARCONTROL™ BASE

2020©Copyright Cimarron Energy

hps://www.arcontrolbms.com

Revision B

March 2020

Table of Contents

1.0 Introducon............................................................................................................... 1

1.1 Hardware Installaon ........................................................................................................1

1.2 Wiring for Operaon .........................................................................................................3

1.3 Applicaon Informaon.....................................................................................................6

1.4 Ignion Module ................................................................................................................. 7

2.0 System Overview ....................................................................................................... 7

2.1 User Interface .................................................................................................................... 7

2.2 System Splash Window...................................................................................................... 8

2.3 System Menu.....................................................................................................................8

2.4 System Menu Symbols.......................................................................................................9

2.5 Thermocouple 1 (TC1) ..................................................................................................... 10

2.5 System Info Menu............................................................................................................10

2.6 Data Logs .........................................................................................................................11

2.7 Modbus Protocol ............................................................................................................. 13

3.0 System Sengs.........................................................................................................16

3.1 Sengs Overview............................................................................................................16

3.2 Sengs Menu.................................................................................................................. 17

3.3 Changing System Sengs................................................................................................ 18

3.4 Seng the Date and Time ............................................................................................... 19

4.0 System Operaon .............................................................................................................. 20

4.1 AUTOMATIC Mode ..........................................................................................................21

4.1.1 AUTOMATIC Mode Overview .............................................................................21

4.1.2 AUTOMATIC Mode Operaon States..................................................................22

4.1.3 AUTOMATIC Mode Alarm States ........................................................................24

4.2 CONTINUOUS Mode........................................................................................................27

4.2.1 CONTINUOUS Mode Overview...........................................................................27

4.2.2 CONTINUOUS Mode Operaon States...............................................................28

4.2.3 CONTINUOUS Mode Alarm States......................................................................30

4.3 MANUAL Mode ............................................................................................................... 31

4.3.1 MANUAL Mode Overview ..................................................................................32

4.3.2 MANUAL Mode Operaon States.......................................................................33

4.3.3 MANUAL Mode Alarm States .............................................................................35

5.0 Troubleshooting.................................................................................................................... 37

6.0 Maintenance & Service......................................................................................................... 38

7.0 Approvals ............................................................................................................................. 38

8.0 Equipment Ratings................................................................................................................ 39

WARNING!

1 Introducon

Thank you for purchasing the ARControl, our most popular ignion package. This manual will provide you with

important informaon that will help you understand the system, setup the system and how the system operates. Please

keep the manual in an accessible locaon for future reference. At Cimmaron Energy Inc. we are always here to assist

you with any service or spare part needs. Contact us at:

Phone: 1-844-746-1676

Website: hps://www.arcontrolbms.com

1.1 Hardware Installaon

The ARControl should be installed according to the direcons provided in this manual and always be in compliance

with local electrical codes and the specicaons of the operang company. This secon will cover general instrucons

regarding safety as well as specic wiring and materials required for the safe and successful operaon

of the ARControl.

Failure to comply with the following safety warning(s) may result in serious personal injury or death.

•Ensure the power is not connected unl the nal step of installaon.

•Failure of the grounding system integrity can result in personal injury, damage, or failure of operaon.

Theequipmentmustbegroundedinaccordancewithinstruconsanddevicesandwiringconnectedtothe

controller must be according to the appropriate electrical code

•Ensure that no personnel nor any objects come into contact with the ignion module, terminals, or damaged

coilwiring.Theignioncoilcangenerate38kVandisconsideredahazard.

•If using an external power supply, do not power the ARControl with a supply rated for more than 24VDC.

Failure to comply with the following safety warning(s) may result in damage to the product.

•When installaon is complete, ensure that the enclosure is properly sealed and the fasteners are ght. The

enclosurewillensurethattheinternalcomponentsarenotaectedbymoisture,ice,ordebris.

•Disconnect and remove the baery during transportaon or when the ARControl will not be operated for

aperiodofme.

Follow these guidelines when installing the ARControl:

•A switch or circuit breaker must be included in the installaon; it must be suitably located and easily reached. It

mustbemarkedasthedisconnecngdevicefortheequipment.

•Proper earth grounding per local electrical codes must be ulized in the installaon.

•If the ARControl is used in a manner not specied by Cimarron Energy, Inc., the protecon provided by the

equipment may be impaired.

•If the BMS Module (1870-511) is used in conjuncon with the ARControl it must be mounted externally of the

ARControl in order for the ARControl to remain regulatory compliant.

•Use the hardware supplied with the ARControl. The hardware kit supplied with the ARControl contains an

aluminumpre-drilledmounngbracket,and(4)3/4-inchboltsandnuts.

•Locate the unit out of trac and working areas, away from excessive heat, and above areas where water and

liquids may accumulate. Visibility of the display will be enhanced if not facing direct sun.

•Measure the wiring distance. The ignion cable is restricted to a length of 25 feet maximum.

NOTICE

VLV B

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

TC2

TC1

MAIN

VLV A

PILOT

5 A

Notes: Factory Jumpers

•Remove jumper if installing outside wiring

•BMS module must be set to address 1 (Dip switch 1 on)

Follow these steps to install the

ARControl:

1. Locate and open the hardware kit.

2. Aach the mounng anges to

the back of the ARControl with

the supplied hardware.

3. Holes will need to be drilled in

theboomoftheenclosureto

accommodate the cables and

conduit to the unit. It is

recommended to use a step

drill bit to drill the holes.

4. Mount the ARControl via the

angestoasecurelocaon

and away from heat sources.

5. Mount provided ignion rod

assembly to pilot or burner

assembly.

6. Aach provided cable

conduit using provided glands

to enclosure and burner chamber.

Mount ignition module to the DIN

rail inside of enclosure. WARNING:

Mounting ignition module inside

enclosure VOIDS the 1960-155

ARControl Class I Division 2 rating.

Connect ignition wire to tab of the

ignitionmodulesparktransformer,

run it through the conduit and

attachittoignitionrodassembly.

Wire the Ignition Module to the

ARControl’s Module Port using the

provided wiring harness.

10. Aach the free end of the

grounding wire (green wire

with yellow trace) to the

burner’s chassis.

11. Connect the power source

to the power and ground

terminal blocks.

12. Navigate to START IGNITION

and press OK. The system will

starttheignioncyclein

automacmode.

The solar power package includes a

baery in a DIN-mountable baery

tray, solar panel, and 9 feet of cable for

connecon to the ARControl. Mount the

bracket and panel facing sunlight in a

suitable locaon.

To Pilot / Burner Chassis

Provided Wiring Harness

To Ignion Rod

Ignion Wire

To Solar Panel, if Baery

powered

To power source or Baery

Permissive

Input

Mounted on DIN rail inside

enclosure

Ignion Module

Image 1.1.1 · Hardware installaon

TC1

RS-485 Modbus

Alarm Output

Status Output

1.2 Wiring for Operaon

This secon covers general wiring for most common applicaons. Important! All wiring should be done in accordance

with local regulaons and within the specicaons of the site or equipment owner. If there are quesons not answered

by this manual or the wiring diagrams, please call Cimarron Energy at 1-844-746-1676 for assistance.

1.2.1 Connecng the Power

The ARControl is designed to operate from either 12 or 24 volt power supplies or baeries. Power supplies should

be rated Class II and capable of sourcing a minimum of 2 amps. Baeries should be either 12 or 24 volt and have a

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

5 Watt Solar

Panel

minimum 12 Ah (amp-hour) capacity.

1.2.2 Connecng a Solar Panel and Baery

(if required)

Solar Charing

The ARControl contains an integrated solar charger. The

solar charger is capable of charging a 12 volt 12 Ah SLA

(sealed lead acid) baery. A solar panel rated for 12 volt

systems with a maximum current output of 2 amps is

recommended. Installaons that require more charging

current than provided by the internal solar charger should

ulize a properly sized external solar charger and baery.

Power Pack

The standard ARControl Power Pack (PN: 1960-160)

contains a 12 volt 12 Ah SLA baery in a sturdy DIN-

mountable bracket and a 5 wa 12 volt solar panel with

9 feet of cable and a mount ng bracket. The battery and

bracket clips onto the bottom DIN rail in the ARControl

enclosure. The solar panel can be mounted with a U-bolt

to a pole or to any other structure that can accommodate

the mount ng holes. Be sure to locate the solar panel

south facing in an area free from obstruction of the sun

throughout the ent rety of the day.

Fusing

The ARControl has three user-replaceable fuses. The fuse

on the DIN mounted terminal block that connects to

BATTERY IN on the ARControl utilizes a 5 amp ATC or ATO

fuse. The ARControl board is fused at both the POWER

PORT and MODULE PORT with 2 amp ceramic fuses (PN:

3181-002). The POWER PORT fuse protects all of the

valve outputs and the digital outputs. The MODULE PORT

fuse protects the power output to the Ignition Module.

There are two spare 2 amp ceramic fuses located in the

SPARE FUSES location on the ARControl board.

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Chassis

Ground

Sealed Lead Acid

Battery (SLA)

Positive terminal can be

connected from the

power source to the

fused DIN rail mounted

terminal block

5 A

Image 1.2.1 · Solar panel wiring

Image 1.2.2 · Baery pack wiring

1.2.3 Connecng a

Thermocouple (if used)

TC1 is the only thermocouple input. The

input has a readout on the system main

screen and the thermocouple value gets

recorded in the data logs (Image 1.2.3).

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORTS

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPEN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT Thermocouple

1 2 3 4

ROCKER DOWN

VALVE

OUTRET

POWER RS485

TC1

R-

Y+

TC2

R-

Y+

1870-511

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORTS

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPEN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

To pilot

assembly

Ignition Module

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Customer External PLC

1.2.4 Communicaon via

Modbus RS-485

To use Modbus communicaon, use the

RS-485 PORT on the board, aaching

the A+ and B- wiring as well as the GND

to the external PLC or communicaon

device. Nocaons of alarms can also

be retrieved via Modbus (Image 1.2.4).

1.2.5 Connecng the

Ignion Module

The wiring from the Ignion Module

is connected to the MODULE PORT at

the top of the ARControl board. Both

thermocouple inputs are jumpered

short. The DIP switch must be set to

address posion 1 (Image 1.2.5).

Image 1.2.3 · Thermocouple (TC1) wiring

Image 1.24 · Modbus RS-485 wiring

Image 1.2.5 · Ignion module wiring

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORTS

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPEN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Permissive IN

GND

5VDC 1MΩ

10KΩ

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

Status OUT

12 or 24

VDC

OUT

GND

1.2.6 PERMISSIVE (DIN) Input

The PERMISSIVE (DIN) input comes

with a jumper installed from the

factory. To use the PERMISSIVE

(DIN) input, remove the jumper and

connect to an external PLC’s dry

contact switch output or some other

external switch. The PERMISSIVE

(DIN) is acve when the circuit is

open (Image 1.2.6).

1.2.7 Status Output

The status output indicates if the

system is detecng ame at the pilot.

This output sources power and can

drive an indicator light or interface

with an external PLC (Image 1.2.7).

Image 1.2.7 · Status output wiring

Image 1.2.6 · PERMISSIVE (DIN) input wiring

FROM MCU

DOUT+

DOUT-

36R0 50mA

PTC

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

DOUT+

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPEN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

DIN

GND

PS3

GND

PS2

GND

PS1

PWR

A B PWR GND

MODULE PORT

IN+

IN-

GND

R-

B-

A+

Y+

GND

Y+

R-

THERMO-

COUPLE

PORT

RS485

PORT

ALARM

OUTPUT

DOUT-

DOUT+

AUXIO

GND

DOUT+

GND

OPN-G

GND

CLS-R

OPEN-G

GND

CLS-R

MAIN

VALVE

BATTERY-IN

GND

SOLAR

GND

PWR-OUT

BATTERY-OUT

PILOT

VALVE

POWER

PORT

DIGITAL

OUTPUTS

GND GND

GROUND

GND GND

DIGITAL

INPUTS

TRANS-

DUCER

PORT

2000mA

DOUT+

GND

BATTERY-IN

GND

1.3 Applicaon Informaon

1.3.1 Alarm Output

The alarm output is active when the ARControl is in an

alarm state. The alarm behaves as an open switch when

it is active. External alarm circuitry should be limited to

less than 50mA (Image 1.3.1).

1.3.2 STATUS OUTPUT (DOUT+)

When the STATUS OUTPUT (DOUT+) output is acve

the output behaves as a closed switch bridging the units

baery input to the STATUS OUTPUT (DOUT+)

(Image 1.3.2).

Therefore, if the system is powered by 12V then when the

STATUS OUTPUT (DOUT+) is acve one can expect 12V at

the output. However, due to reverse polarity blocking and

fusing the output is slightly below 12V at

the output.

When the STATUS OUTPUT (DOUT+) is inacve then it

behaves as if switch bridging the units baery input to the

STATUS OUTPUT (DOUT+) is open.

OUT TO

AUTOMATION

PLC

Alarm output inacve/closed switch circuit diagram

Image 1.3.1 · Alarm output inacve

OUT TO

AUTOMATION

PLC

Image 1.3.2 · STATUS OUTPUT (DOUT+) acve - closed switch

Digital input open circuit diagram

STOP

BACK

ARCONTROLBMS.COM

2 System Overview

2.1 User Interface

The system user interface (Image 2.1.1) consists of a text display and seven keys (Table 2.1.1) that are used for menu

navigaon, selecng opons on menu items and entering or exing menus.

The text display provides informaon regarding menus, submenus, system modes, selectable opons, current mode

operaon states and alarms. The text display features automac shuto aer 60 seconds without user interacon

through the keyboard. The automac shuto feature helps save power which is especially important in remote

installaons that are solar powered.

Pressing any key will wake up the text display and bring it to the top of the Main menu. If the STOP key is pressed while

the text display is o, it will both send the unit in to the STOP state and wake up the text display. Addionally, if the

system enters in any of the alarm states (see secon 4 System Operaon for further informaon on alarm states) this

will also wake up the text display if the text display is o and it will bring the alarm state screen.

Text Display

Right Key

Down Key

Up Key

Le Key

OK Key

BACK Key

STOP Key

Image 2.1.1 ·System user interface

Table 2.1.1 ·User interface keys

KEY USE DESCRIPTION

Up Use to scroll up menu items

Down Use to scroll down menu items

Le Use to toggle through selectable opons Selectable opons are shown between angle brackets < >

Right Use to toggle through selectable opons Selectable opons are shown between angle brackets < >

OK Use to enter a submenu and select or

enter menu item choice

The OK key allows the entering of menu item acons

and choices, and to and accept or deny system

conrmaon screens.

BACK Use to exit a selected submenu or cancel /

deny prompts

STOP Use to put the system in STOP state The STOP key interrupts any current operaon and sends the

system to the STOPPED state.

E T T I N S

E N

E R V I C E

F O

→M O D E : [ C U R R E N T M O D E ]

S T A T E : [ C U R R S T A T E ]

[ S T A T E A D D T L I N F O ]

B V : X X . X V S V = X X . X V

T C 1 = X X X X X ° F

≡

A R C O N T R O L ™

A R C S P A R K ™

F I R M W A R E 5 4 0 0 - 5 2 0 - X X

2.3 System Menu

The System Menu is shown in the text display (Image 2.3.1). It will show the following:

•Current mode

•Current state

•Addional informaon about the current state and prompts for aconable menu items

•Thermocouple 1 temperature (F)

•The current baery voltage

•The current solar input voltage

•Sengs submenu

•Service informaon submenu

2.2 System Splash Window

When the system powers up the System Splash window (Image 2.2.1) will appear for 2 seconds. The splash window

contains the company name, system name and nally the system’s rmware idencaon version number and

revision level.

Current mode

Image 2.3.1 ·System menu

Current state

Sengs submenu

Service submenu

Addional Info

Baery voltage Solar input

voltage

Thermocouple 1

temperature

Firmware revision level

Image 2.2.1 ·System splash window

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