CHMER WIRE EDM Manuel utilisateur
WIRE - EDM
QUICK START
SOFTWARE
：
W5F
MANUAL VER
：
A
DATE
：
2006.07
Copyright Reserved
CHING HUNG MACHINERY & ELECTRIC INDUSTRIAL CO., LTD.
886-4-23500333
Please Read This Manual Thoroughly Before Operation
Please Read This Manual Thoroughly Before Operation
Thank you for buying our product, and for the chances of being able to offer you our high
quality wire EDM series machinery and also the best after-sale services.
In order to maintain machine’s peak performance and extend its life span as long as possible,
we sincerely suggest all the operators carefully read this manual for first time operation. Also,
for your safety, please read the following “must-known” precautions:
1. Wire EDM operators should have received relative training from our local
agency, or directly from CHMER headquarter.
2. CHMER wire EDM can only applied to the machining of several kinds of
metal work-piece, such as steel, aluminum, tungsten steel, copper and graphite.
Push emergent-stop before executing any one of following tasks:
(1). Cleaning or sorting waste wire.
(2) Replacing resin or paper filter.
(3) Filling up water tank.
(4) Opening power cabinet.
3. Push emergency-stop and turn off rotary switch immediately when any one
of the following situations occurs.
(1) Hearing of funny noise, or any abnormality occurs during machining.
(2) Unloading any machine’s power wire (in power cabinet, water tank, or
cooling machine.). Please contact our local agency first, or CHMER headquarter for
this.
4. To avoid dangerous shock, be sure to stop electricity discharging before
installing copper wire and work-piece.
5. Do not touch any part around worktable (upper/lower head, wire and water)
during machining to prevent from high voltage strike.
6. Do not modify electrical circuit.
7. Please take reference to relative chapter in this manual for daily
maintenance.
8. Please keep this manual closely with the machine.
Thank you again for purchasing CHMER’s product. Please call our Service Department at
886-4-23500333 anytime for technical support and repair.
It is our honor to be at your service.
9. Caution
：
After every system reboot, SEARCH HOME must be performed before starting
operation.
(Please refer to chapter 1 of Quick Start Manual)
CHMER WIRE EDM QUICK START
INDEX
CHAPTER 1. START UP OF OPERATION-------------------------------------------- 1
1.1
Booting Up Procedures------------------------------------------------------
1
1.2
BASIC ACCESSORIES---------------------------------------------------- 3
1.3
PRE-MACHINING SETUP------------------------------------------------
7
CHAPTER 2. ----------------------------------------------------------------------------------
15
2.1
FILE MANAGEMENT & GRAPH SIMULATION-------------------- 15
CHAPTER 3. SETUP FOR CUTTING---------------------------------------------------
25
3.1
Set Z axis height--------------------------------------------------------------
25
3.2
Call up a job file for simulation-------------------------------------------- 26
3.3
MEM DATA Set--------------------------------------------------------------
26
3.4
Call up cutting technology--------------------------------------------------- 28
3.5
Reset Local Coordinate------------------------------------------------------ 28
CHAPTER 4. WIRE POSITIONING FUNCTIONS----------------------------------
29
4.1
Edge Find----------------------------------------------------------------------
29
4.2
Find Slot Center-------------------------------------------------------------- 30
4.3
Find Hole Center------------------------------------------------------------- 31
4.4
Angle Rotation (AR)---------------------------------------------------------
32
4.5
Find Board Center (BOARD CP.)------------------------------------------
32
4.6
MDI. MOVE------------------------------------------------------------------
35
4.7
CYLIND C.P (Find Cylinder Center)------------------------------------- 36
4.8
CORNER MOVE（find corner position）--------------------------------
37
4.9
MEM ZOOM（MEMF10）---------------------------------------------
38
CHAPTER 5. F.A.Q. & TROUBLE SHOOT--------------------------------------------
39
CHMER WIRE EDM QUICK START
CHAPTER 6. SAMPLE PROGRAM-----------------------------------------------------
48
6.1
Straight Cutting---------------------------------------------------------------
48
6.2
Taper Cutting----------------------------------------------------------------- 52
6.3
UV Cutting--------------------------------------------------------------------
54
6.4
AWT Application with Sub-Program--------------------------------------
57
CHAPTER 7. MAINTENANCE INSTRUCTION-------------------------------------
59
VER：E5B-1086A
CHMER WIRE EDM QUICK START
CHAPTER 1. START UP OF OPERATION
1.1 Booting Up Procedures
1. Turn on the main power.
2.Turn (right) on the rotary switch.
3. A few seconds later after boot procedure
EDM
X Y ,.
,
Z
+
&
--
+
\
=
1
4
7
0.
)
*
2
5
$
@
%
8
3#
^
6
/
(
9
A
P
U
K
F
M
R
H
W
Q
V
L
G
S
{
[
N
I
BCD
T
]
}
O
J
E
Main power
Rotary switch
Operation screen
- 1 -
CHMER WIRE EDM QUICK START
4. Release Emergency-stop button
5. Press green button (to stand by)
Release Emergency-stop
Green Button
- 2 -
CHMER WIRE EDM QUICK START
1.2 BASIC ACCESSORIES
1. Diamond Guide
(1). Normal Diamond Guide (upper & lower exchangeable)
(2). AWT Diamond Guide (upper & lower non-exchangeable)
uppe
lowe
- 3 -
CHMER WIRE EDM QUICK START
2. Nozzle
(1). AWT Nozzle (upper)
(2) AWT Nozzle (lower)
- 4 -
CHMER WIRE EDM QUICK START
(3). Normal Nozzle (upper & lower exchangeable)
3.Energizing Plate (for bothAWT and non-AWT)
- 5 -
CHMER WIRE EDM QUICK START
4. Lead cutting wire through threading system (follow arrows)
non-AWT non-AWT
AWT model
- 6 -
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