Chikusui Canycom CM 221 Manuel utilisateur

CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha gun, Fukuoka, Japan 839-1396

Tel. (09437)5-2195 Fax.(09437)5-4396

Ride on Brushcutter

CM 221

OPERATOR'S MANUAL

September 2003, 5316 5201 000

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference for you and for all those who operate and

maintain this machine.

Contents

1. Introduction 1

1.1 Purpose of This Manual ............................................... 1

1.2 Structure of This Manual .............................................. 1

1.3 Warning Labels Attached to This Machine .......................... 2

2. Warranty and After-sales Service 4

3. Rules for Safe Operation and Maintenance 5

4. Component Names and Locations 10

6. Operation 14

6.1 Preparation Before Operation ....................................... 14

6.1.1 Adding Fuel ........................................................... 14

6.1.2 Checking Engine Oil Level and Adding Oil ............................... 15

6.1.3 Checking HST Oil Level and Adding Oil .................................. 16

6.1.4 Adjustment of Steering Wheel Height .................................... 16

6.2 Staring ................................................................. 17

6.3 Operation Procedure ................................................ 19

5. Product Specifications 12

5.1 Specifications of This Product ....................................... 12

5.2 Details of Tool Bag .................................................... 13

7. Maintenance 25

7.1 Periodic Inspection Table ............................................ 25

7.2 Fuel / Grease / Lubricant / Fluid Chart ............................. 28

7.3 Consumable (Replacement Parts) Chart ......................... 29

7.4 Adding Oil ............................................................. 30

7.4.1 Engine Oil ............................................................ 30

7.4.2 Transmission Oil ....................................................... 31

7.4.3 HST Oil ............................................................... 32

7.4.4 Cutter Blade Case ..................................................... 33

7.5 Lubrication and Greasing ............................................ 34

7.6 Adding Water (Battery Fluid) ........................................ 35

7.7 Cleaning ............................................................... 36

7.7.1 Air Cleaner Element ................................................... 36

7.7.2 Ignition Plug ........................................................... 36

7.7.3 Rotating Screen ....................................................... 37

7.8 Adjustments ........................................................... 37

7.8.1 Running V-belt ........................................................ 37

7.8.2 Blade Rotary V-belt ................................................... 38

7.8.3 Rotary Stopper ........................................................ 39

7.8.4 Brake Pedal ........................................................... 39

7.8.5 HST Pedal ............................................................ 39

7.8.6 Tire Pressure .......................................................... 40

7.9 Replacement .......................................................... 40

7.9.1 Oil Filter .............................................................. 40

7.9.2 Fuel Pipe, HST Oil Tank Connection Hose ............................... 40

7.9.3 Cutter Blade .......................................................... 40

7.10 Maintenance After Use ............................................. 41

6.4 Stopping Procedure.....................................................20

6.5 How to Avoid Slippage of Rear Wheels................................ 21

6.6 How to Operate Blade...................................................22

6.7 How to Transport the Machine in Case of Emergency ... .. .. .. .. .. .. 24

9. Troubleshooting 44

10. Transporting This Vehicle 47

10.1 Driving ................................................................ 47

10.2 Lifting ................................................................. 47

< Guarantee Certificate >

Attached to the end of this manual.

* Receive the guarantee certificate together with a receipt after you have

received instructions for handing this machine.

< Appendix >

"Instruction manual for engine"

* Be sure to read it together with this manual.

8. Storage (Long-term Storage) 42

8.1 Vehicle Body .......................................................... 42

8.2 Battery ................................................................. 42

8.3 Engine ................................................................. 43

8.3.1 Cleaning of Air Cleaner Element ........................................ 43

8.3.2 Replacing Engine Oil .................................................. 43

Notice to Users and Maintenance Personnel

Thank you for purchasing this machine.

Always be sure to read and understand this manual thoroughly before using

your machine. This will enable you to use it correctly.

The machine can be very dangerous if the safety precautions in this

manual and on the labels attached to this machine are not followed.

Always follow the instructions and safety precautions or serious injury

or death could result.

This machine is a work vehicle for mowing.

Do not use it for other purposes. Any other use could be dangerous.

Also driving this machine on a public road or a road regarded as a

public road may be illegal.

Do not modify this machine. Also do not remove the safety cover of the

body before running. A serious accident could result.

Warning Words Used in This Manual

To indicate the level of danger (or the degree of the failure), the following four signal words are

used to identify the safety messages in this manual. Their meanings are as follows:

Signal word Meaning

Indicates an imminently hazardous situation which, if not avoided by

following these instructions and precautions, will result in death or

serious injury.

Indicates a potentially hazardous situation which, if not avoided by

following these instructions and precautions, could result in death or

serious injury.

Indicates a potentially hazadous situation which, if not avoided by

following these instructions and precautions, may result in minor or

moderate injury.

This word is used for precautions that are recommanded or to

emphasize the importance of information.

Introduction

– 1 –

1. Introduction

1.1 Purpose of This Manual

The purpose of this manual is to provide detailed information needed for the safe and

effective use of this machine to those who operate or maintain the machine.

1.2 Structure of This Manual

This manual contains the following chapters.

1. Introduction

This section explains the purpose and structure of the manual and the warnings used in the

manual. It also describes the warning labels attached to the machine.

2. Warranty and After-service

This section covers items related to the warranty and after- service for this machine.

3. Rules for Safe Operation and Maintenance

This section covers general safety items that must be followed when operating or using this

machine.

4. Component Names and Locations

This section explains the names and functions of the parts of the machine.

5. Product Specification

This section gives the specifications of this machine. It also gives details about the tool bag.

6. Operation

This section explains the preparations before operating the machine, the order of operation,

and the method of operation.

7. Maintenance

This section gives information about periodic inspection, use of coolant, lubricants, and grease,

and cleaning, replacing, adjusting, and maintenance of the machine after use.

8. Storage (Long-term Storage)

This section gives information about storage (long-term storage) of the machine.

9. Troubleshooting

This section describes the action to take if any problem occurs.

10. Transporting Machine

This section explains the methods and precautions when transporting the machine.

Introduction

– 2 –

1.3 Warning Labels Attached to This Machine

To indicate the level of danger (or the degree of the failure), the following four signal words are

used to identify the safety messages in this manual. Their meanings are as follows.

5316M 0103 010

Replace these labels immediately if they have been removed, fallen off, or have become

illegible. Use the part numbers on the label to order replacement labels from dealer.

– 3 –

Introduction

5316M 0103 020

– 4 –

2. Warranty and After-sales Service

Warranty

Chikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local

dealer regarding the details of warranty.

After-sales Service

Please contact your Canycom distributor from whom you purchased your machine or our Service

Center regarding service orders or any questions or problems that may arise when using the Ride

on Brushcutter.

Please refer to the product model that you own or use and the product serial number specified on

the model label (See illustration below for location of the label).

It will be useful to know the name of the manufacture of the engine installed in your machine, as

well as the engine model.

Those are listed in chapter 5 of this manual "Specifications".

< Location of Model Label > < Model Label >

Location of model label

Warranty and After-sales Service

CM221 Product model

Serial number

Availability of Repair Parts

Repair parts for this product will be available for seven years after manufacturing of this machine

is discontinued.

5313M-2000-000

– 5 –

Rules for Safe Operation and Work

3. Rules for Safe Operation and Work

This chapter shows the general safety precautions to be observed during driving or operation.

Try to carry out driving or operation safely by being sure to follow the safety instructions in other chap-

ters as well.

Safety Precautions Before Operation

CM1-001

A1-001

CM1-003

Protective Clothing

Wear clothes suitable for the operation of heavy equipment.

Protective footwear, long pants, and long-sleeved shirts are

recommended.

Pre-work Check

Perform the daily pre-operation check before starting the

machine.

Repair or replace damaged parts before starting the

machine.

Fuel Handling

Do not handle fuel or grease, service the engine, or

recharge the battery while smoking or when near an open

flame.

Do Not Carry Passengers on This

Machine

The seating capacity of this machine is only one for the

operator. It is extremely dangerous to drive this machine

with a fellow passenger or passengers on it, because

movements of the center of gravity, etc. occur. Never allow

a person or persons other than the operator to ride on the

machine.

CM1-002

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