Chicago Electric 60662 Manuel utilisateur

Page 2SKU 60662 For technical questions, please call 1-800-444-3353.

SAVE THIS MANUAL

Keep this manual for the safety

warnings and precautions, assembly,

operating, inspection, maintenance and

cleaning procedures. Write the product’s

serial number in the back of the manual near

the assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and dry

place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information

provided with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Power Tool Safety

Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

The term ″power tool″ in the

warnings refers to your mains-

operated (corded) power tool.

1. Work area safety

a.Keep work area clean and well

lit. Cluttered or dark areas invite

accidents.

b.Do not operate power tools in

explosive atmospheres, such as in

the presence of ammable liquids,

gases or dust.

c. Keep children and bystanders

away while operating a power tool.

Distractions can cause you to lose

control.

2. Electrical safety

a.Power tool plugs must match the

outlet. Never modify the plug in

any way. Do not use any adapter

plugs with grounded power tools.

Unmodied plugs and matching

outlets will reduce risk of electric

shock.

Page 3SKU 60662 For technical questions, please call 1-800-444-3353.

b.Avoid body contact with grounded

surfaces such as pipes, radiators,

ranges and refrigerators. There is

an increased risk of electric shock if

your body is grounded.

c. Do not expose power tools to rain

or wet conditions. Water entering

a power tool will increase the risk of

electric shock.

d.Do not abuse the cord. Never use

the cord for carrying, pulling or

unplugging the power tool. Keep

cord away from heat, oil, sharp

edges or moving parts. Damaged

or entangled cords increase the risk

of electric shock.

e.When operating a power tool

outdoors, use an extension cord

suitable for outdoor use. Use of a

cord suitable for outdoor use reduces

the risk of electric shock.

f. If operating tool in a damp location

is unavoidable, use a Ground Fault

Circuit Interrupter (GFCI) protected

supply. Use of a GFCI reduces the

risk of electric shock.

3. Personal safety

a.Stay alert, watch what you are

doing and use common sense

when operating a power tool. Do

not use a power tool while you

are tired or under the inuence of

drugs, alcohol or medication. A

moment of inattention while operating

power tools may result in serious

personal injury.

b.Use safety equipment. Always

wear ANSI-approved safety goggles,

heavy-duty work gloves and face

shield during use.

c. Do not overreach. Keep proper

footing and balance at all times.

This enables better control of the

power tool in unexpected situations.

4. Power tool use and care

a.Do not force tool. Use the correct

tool for your application. The

correct tool will do the job better

and safer at the rate for which it was

designed.

b.Disconnect the plug from the

power source and/or the battery

pack from the tool before making

any adjustments, changing

accessories, or storing power

tools. Such preventive safety

measures reduce the risk of starting

the power tool accidentally.

c. Store idle tools out of the reach of

children and do not allow persons

unfamiliar with the tool or these

instructions to operate the power

tool. Welding tools are dangerous in

the hands of untrained users.

d.Maintain welding tools. Check for

misalignment or binding of moving

parts, breakage of parts and any

other condition that may affect

the tool’s operation. If damaged,

have the tool repaired before use.

Many accidents are caused by poorly

maintained tools.

e.Keep cutting tools sharp and

clean. Properly maintained cutting

tools with sharp cutting edges are

less likely to bind and are easier to

control.

f. Use the tool and accessories

in accordance with these

instructions, taking into account

the working conditions and the

work to be performed. Use of the

tool for operations different from

those intended could result in a

hazardous situation.

Page 4SKU 60662 For technical questions, please call 1-800-444-3353.

5. Service

a.Have your tool serviced by a

qualied repair person using only

identical replacement parts. This

will ensure that the safety of the tool

is maintained.

Welding Kit Safety Warnings

1. Do not use this Plastic Welding Kit

near ammable materials.

2. Handle hot tip with care. Do not

touch any metal parts on the Welder

until they have completely cooled.

3. Use in well-ventilated areas only.

4. Do not place the Welder in a vise to

change heating elements.

5. Always use Wire Brush (5) to clean

the tip on the Welder.

6. Avoid electrical shock. Do not use in

a damp or wet environment.

7. Never rest the Welder on a amma-

ble surface.

8. Avoid unintentional starting. Prepare

to begin work before plugging in tool.

9. Do not leave the tool unattended

when it is plugged into an electrical

outlet. Unplug it from its electrical

outlet and allow it to cool before

leaving.

10. Use clamps (not included) or other

practical ways to secure and support

the workpiece to a stable platform.

Holding the work by hand or against

your body is unstable and may lead

to loss of control.

11. This product is not a toy. Keep it out

of reach of children.

12. This product is designed for use only

for plastic welding. This product

is designed to be used only to weld

plastic items.

13. When working with plastics, varnish,

or similar materials, gases develop

that are easily ammable and can

lead to explosions. Be prepared for

ames to develop and keep suitable

re extinguishing means at hand.

14. Do not point Welder at people or

animals. The intense heat can injure

them.

15. Maintain labels and nameplates on

the tool. These carry important safety

information. If unreadable or missing,

contact Harbor Freight Tools for a

replacement.

16. People with pacemakers should

consult their physician(s) before

use. Electromagnetic elds in close

proximity to heart pacemaker could

cause pacemaker interference or

pacemaker failure. In addition,

people with pacemakers should:

• Avoid operating alone.

• Properly maintain and inspect to

avoid electrical shock.

• Any power cord must be properly

grounded. Ground Fault Circuit

Interrupter (GFCI) should also be

implemented – it prevents sustained

electrical shock.

17. Some dust created by power

sanding, sawing, grinding, drilling,

and other construction activities,

contains chemicals known [to the

State of California] to cause cancer,

birth defects or other reproductive

harm. Some examples of these

chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and

cement or other masonry products

• Arsenic and chromium from

chemically treated lumber

Page 5SKU 60662 For technical questions, please call 1-800-444-3353.

Your risk from these exposures

varies, depending on how often you

do this type of work. To reduce your

exposure to these chemicals: work in

a well ventilated area, and work with

approved safety equipment, such as

those dust masks that are specially

designed to lter out microscopic

particles. (California Health & Safety

Code § 25249.5, et seq.)

18. The warnings, precautions,

and instructions discussed in

this instruction manual cannot

cover all possible conditions and

situations that may occur. It must

be understood by the operator that

common sense and caution are

factors which cannot be built into this

product, but must be supplied by the

operator.

SAVE THESE

INSTRUCTIONS.

GROUNDING

TO PREVENT

ELECTRIC SHOCK

AND DEATH FROM

INCORRECT GROUNDING

WIRE CONNECTION: Check

with a qualied electrician if

you are in doubt as to whether

the outlet is properly

grounded. Do not modify

plug provided with tool.

Never remove grounding

prong from plug. Do not use

tool if power cord or plug is

damaged. If damaged, have it

repaired by a service facility

before use. If plug will not t

outlet, have a proper outlet

installed by a qualied

electrician.

Double Insulated Tools: Tools

with Two Prong Plugs

Outlets for 2-Prong Plug

1. Tools marked “Double Insulated” do

not require grounding. They have

a special double insulation system

which satises OSHA requirements

and complies with the applicable

standards of Underwriters Labora-

tories, Inc., the Canadian Standard

Association, and the National Electri-

cal Code.

2. Double insulated tools may be used

in either of the 120 volt outlets shown

in the preceding illustration.

(See “Outlets for 2-Prong Plug”.)

Extension Cords

1. Grounded tools require a three wire

extension cord. Double Insulated

tools can use either a two or three

wire extension cord.

2. As distance from supply outlet

increases, use a heavier gauge

extension cord. Using extension

cords with inadequately sized wire

causes a drop in voltage, resulting

in loss of power and possible tool

damage. The smaller the gauge

number of wire, the greater capacity

of cord. For example, a 14 gauge

cord can carry a higher current than a

16 gauge cord. (See Table A.)

Page 6SKU 60662 For technical questions, please call 1-800-444-3353.

3. When using more than one extension

cord to make up the total length,

make sure each cord contains at

least the minimum wire size required.

(See Table A.)

4. If using extension cord for more than

one tool, add nameplate amperes

and use sum to determine required

minimum cord size. (See Table A.)

5. If using extension cord outdoors,

make sure it is marked with “W-

A” (“W” in Canada) to indicate it is

acceptable for outdoor use.

6. Make sure extension cord is properly

wired and in good electrical condition.

Always replace damaged extension

cord or have it repaired by a qualied

electrician before using it.

7. Protect extension cords from sharp

objects, high heat, and wet areas.

RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS*

(120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD

LENGTH

25’

50’

75’

100’

150’

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A

* Based on limiting the line

voltage drop to ve volts at

150% of the rated amperes.

Symbology

Double Insulated

Symbology

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

AAmperes

n0xxxx/min. No Load Revolutions per Minute

(RPM)

Page 7SKU 60662 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Electrical Requirements 120 V~ / 60 Hz

Max. Temperature 525° F

Power Cord 18-AWG x 2C

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at 1-800-444-

3353 as soon as possible.

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION section

at the beginning of this manual

including all text under

subheadings therein before set

up or use of this product.

Tool Set Up

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION: Unplug the tool

from its electrical outlet and

allow it to cool before

performing any inspection,

maintenance, or cleaning

procedures.

Work Piece and Work Area Set Up

1. Designate a work area that is clean

and well-lit. The work area must not

allow access by children or pets to

prevent distraction and injury.

2. Route the power cord along a safe

path to reach the work area without

creating a tripping hazard or exposing

the power cord to possible damage.

The power cord must reach the work

area with enough extra length to

allow free movement while working.

3. Secure loose workpieces using a vise

or clamps (not included) to prevent

movement while working.

4. There must not be hazardous

objects, such as utility lines or foreign

objects, nearby that will present a

hazard while working.

General Operating Instructions

1. Note: It is recommended that you

rst practice this procedure on scrap

material.

2. Plug the Power Cord (6) of the tool

into a 120 volt, grounded, electrical

outlet.

3. Allow Welder (1) to pre-heat for 5

to 10 minutes before use. Prep the

surface by sanding off excess paint,

or, if necessary, grinding surface to

add texture.

4. To connect sections of non-exible

plastic or to repair or ll-in cracks,

apply the Welder’s tip to the end of

a Repair Stick (2) and melt the Stick

onto the work surface.

5. Melt and spread the Repair Stick over

cracked or damaged area. Use edge

of welding tip to melt off any excess

plastic.

6. WARNING! Be careful to not melt

base material area during use.

7. Once the melted area cools (apply

cold water to speed up cooling), sand

surface with 80-grit sandpaper (not

included).

Page 8SKU 60662 For technical questions, please call 1-800-444-3353.

8. To repair exible plastic tabs or any

plastic that requires elasticity, sand

area with 25-40 grit sandpaper.

9. Cut an appropriate-sized piece of

the Reinforcing Mesh (3). Once the

Welder is heated, t mesh piece into

corner of tab. Applying the mesh will

reinforce the plastic tab.

10. Lightly scuff melted mesh with sand-

paper.

11. Melt appropriate-sized piece of Plas-

tic Stick into Mesh and use Welder

to spread plastic into cracks and

damaged area. Doing so will help

strengthen plastic.

12. To repair damaged plastic bolt hole

or slot, use sandpaper to taper and

smooth broken edges. Apply alumi-

num tape (not included) to surround-

ing surface if desired.

13. Melt Mesh into plastic gap, rell-

ing edge around hole or slot. Apply

melted plastic to Mesh and allow to

cool.

14. Remove aluminum tape from hole

and, if necessary, re-drill hole and

smooth with 80-grit sandpaper.

15. When welding is nished, unplug the

Power Cord and set the Welder onto

the Welder Stand (4) and allow to

cool down.

16. Once cool, clean off welding tip using

the Wire Brush (5) and then store Kit

indoors out of children’s reach.

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION: Unplug the tool

from its electrical outlet and

allow to cool before

performing any inspection,

maintenance, or cleaning

procedures.

TO PREVENT SERIOUS

INJURY FROM TOOL

FAILURE: Do not use

damaged equipment. If

abnormal noise or vibration

occurs, have the problem

corrected before further use.

Cleaning, Maintenance, and

Lubrication

1. BEFORE EACH USE, inspect the

general condition of the tool. Check

for loose screws, cracked or broken

parts, damaged electrical wiring, and

any other condition that may affect its

safe operation.

2. AFTER USE, clean external surfaces

of the tool with clean cloth.

3. WARNING! If the supply cord of

this power tool is damaged, it must

be replaced only by a qualied

service technician.

4. Always store Welding Kit in a clean,

dry and safe location away from

children.

Page 9SKU 60662 For technical questions, please call 1-800-444-3353.

Part Description Qty.

1 Welder 1

2Repair Sticks 20

3Reinforcing Mesh 1

Part Description Qty.

4 Welder Stand 1

5 Wire Brush 1

6 Power Cord 1

PARTS LIST & DIAGRAM

Page 10SKU 60662 For technical questions, please call 1-800-444-3353.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER

THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR

SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER

AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS

SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE

BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS

TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS

OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not

available individually as replacement parts.

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