Chicago Electric 91482 Manuel utilisateur

10”TILE SAW

24” DEEP CUT - 2.5 HP

Model 91482

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit ourWeb site at: http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

SKU 91482 For technical questions, please call 1-800-444-3353. Page 2

PRODUCT SPECIFICATIONS

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures, parts list and assembly diagram.

Keep your invoice with this manual. Write the invoice number on the inside of the front

cover. Keep this manual and invoice in a safe and dry place for future reference.

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 18

are included. If any parts are missing or broken, please call Harbor Freight Tools at the

number shown on the cover of this manual as soon as possible.

Item Description

Electrical Requirements 120 V / 60 Hz / 1800 W / Single Phase

20 AMP Circuit Breaker

15 Amps

3-Prong, Grounded Power Cord Plug

Motor 2.5 HP / 3,450 RPM

Blade Speed 3,400 RPM

Product Compatibility For use with SKU 91483 Stand (not included).

Cutting Capacity 24” Rip Length / 16” Diagonal / 3-3/4” Maximum Depth

Saw Blade (not included)

Requirements 10” Continuous Rim, Diamond w/ 5/8” Round Arbor Hole

*Must Be Rated At 3,500 RPM Or Greater.

Drive Type Belt Drive / Size A660.

Angle Cutting Capacity 45° Left & Right Miter Block / 45° Right Bevel Block.

Water Pump Capacity 3.17 Gallons Per Minute.

Overall Dimensions 41” L x 21” W x 20-1/2” H.

Weight 113 Pounds.

E221466

REV 04/05

SKU 91482 For technical questions, please call 1-800-444-3353. Page 3

3. Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Grounded tools must be plugged into an outlet properly installed and

grounded in accordance with all codes and ordinances. Never remove the

grounding prong or modify the plug in any way. Do not use any adapter

plugs. Check with a qualified electrician if you are in doubt as to whether

the outlet is properly grounded. If the tool should electrically malfunction or

break down, grounding provides a low resistance path to carry electricity away

from the user.

2. Avoid body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if your

body is grounded.

3. Do not expose unprotected areas to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

4. Do not abuse the Power Cord. Never use the Power Cord to carry the tools

or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,

sharp edges, or moving parts. Replace damaged Power Cords immedi-

ately. Damaged Power Cords increase the risk of electric shock.

5. When operating a power tool outside, use an outdoor extension cord

marked “W-A” or “W”. These extension cords are rated for outdoor use, and

reduce the risk of electric shock.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing, and use common sense when oper-

ating a power tool. Do not use a power tool while tired or under the influ-

ence of drugs, alcohol, or medication. A moment of inattention while operat-

ing power tools may result in serious personal injury.

2. Do not operate power tools in explosive atmospheres, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

WORK AREA

1. Keep your work area clean and well lit. Cluttered and dark work areas

invite accidents.

SKU 91482 For technical questions, please call 1-800-444-3353. Page 4

2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair can be caught in moving parts.

3. Avoid accidental starting. Be sure the Power Switch is off before plugging

in. Carrying power tools with your finger on the Power Switch, or plugging in

power tools with the Power Switch on, invites accidents.

4. Remove adjusting keys or wrenches before turning the power tool on. A

wrench or a key that is left attached to a rotating part of the power tool may result

in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. Proper

footing and balance enables better control of the power tool in unexpected

situations.

6. Use safety equipment. Always wear eye protection. Non-skid safety shoes,

hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

1. Use clamps (not included) or other practical ways to secure and support

a smaller workpiece to the MainTable (99). Holding the work by hand or

against your body is unstable and may lead to loss of control.

2. Do not force the tool. Use the correct tool for your application. The correct

tool will do the job better and safer at the rate for which it is designed.

3. Do not use the power tool if the Power Switch does not turn it on or off.

Any tool that cannot be controlled with the Power Switch is dangerous and must

be replaced.

4. Disconnect the Power Cord Plug from the power source before making any

adjustments, changing accessories, or storing the tool. Such preventive

safety measures reduce the risk of starting the tool accidentally.

5. Store idle tools out of reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users.

6. Maintain tools with care. Keep tools clean. Properly maintained tools are

easier to control. Do not use a damaged tool. Tag damaged tools “Do not use”

until repaired.

SKU 91482 For technical questions, please call 1-800-444-3353. Page 5

7. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the tool’s operation. If damaged, have

the tool serviced before using. Many accidents are caused by poorly main-

tained tools.

8. Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one tool may become hazardous

when used on another tool.

SERVICE

1. Tool service must be performed only by qualified repair personnel. Service

or maintenance performed by unqualified personnel could result in a risk of injury.

2. When servicing a tool, use only identical replacement parts. Follow

instructions in the

“Inspection, Maintenance, And Cleaning”

section of this

manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

GROUNDING

WARNING!

Improperly connecting the grounding wire can result in the risk of electric

shock. Check with a qualified electrician if you are in doubt as to whether the

outlet is properly grounded. Do not modify the power cord plug provided with

the tool. Never remove the grounding prong from the plug. Do not use the

tool if the power cord or plug is damaged. If damaged, have it repaired by

a service facility before use. If the plug will not fit the outlet, have a proper

outlet installed by a qualified electrician.

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

1. Tools marked with “Grounding Required” have a three wire cord and three prong

grounding plug. The plug must be connected to a properly grounded outlet. If

the tool should electrically malfunction or break down, grounding provides a low

resistance path to carry electricity away from the user, reducing the risk of

electric shock. (See Figure A, next page.)

SKU 91482 For technical questions, please call 1-800-444-3353. Page 6

2. The grounding prong in the plug is connected through the green wire inside the

cord to the grounding system in the tool. The green wire in the cord must be the

only wire connected to the tool’s grounding system and must never be attached

to an electrically “live” terminal. (See Figure A.)

3. Your tool must be plugged into an appropriate outlet, properly installed and

grounded in accordance with all codes and ordinances. The plug and outlet

should look like that in the following illustration. (See Figure A.)

FIGURE A

3-PRONG PLUG

ELECTRICAL OUTLET

EXTENSION CORDS

Grounded

tools require a three wire extension cord.

2. As the distance from the supply outlet increases, you must use a heavier gauge

extension cord. Using extension cords with inadequately sized wire causes a

serious drop in voltage, resulting in loss of power and possible tool damage.

(See Figure B, next page.)

3. The smaller the gauge number of the wire, the greater the capacity of the cord.

For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Figure B.)

4. When using more than one extension cord to make up the total length, make

sure each cord contains at least the minimum wire size required.

(See Figure B.)

5. If you are using one extension cord for more than one tool, add the nameplate

amperes and use the sum to determine the required minimum cord size.

(See Figure B.)

SKU 91482 For technical questions, please call 1-800-444-3353. Page 7

FIGURE B

6. If you are using an extension cord outdoors, make sure it is marked with the

suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

7. Make sure your extension cord is properly wired and in good electrical condition.

Always replace a damaged extension cord or have it repaired by a qualified

electrician before using it. Protect your extension cords from sharp objects,

excessive heat, and damp or wet areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS

(120 VOLT)

NAMEPLATE

AMPERES

(

At Full Load

)

EXTENSION CORD LENGTH

Feet 50

Feet 75

Feet 100

Feet 150

Feet

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

* Based on limiting the line voltage drop

to five volts at 150% of the rated amperes.

V ~

xxxx/min. No Load Revolutions

per Minute (RPM)

Amperes

Volts Alternating Current

Underwriters

Laboratories, Inc.

Canadian Standards

Association

Double Insulated

SYMBOLOGY

FIGURE C

SKU 91482 For technical questions, please call 1-800-444-3353. Page 8

1. Maintain a safe working environment. Keep the work area well lit. Make sure

there is adequate surrounding workspace. Always keep the work area free of

obstructions, grease, oil, trash, and other debris. Do not use the Tile Saw in

areas near flammable chemicals, dusts, and vapors.

2. Maintain labels and nameplates on theTile Saw. These carry important infor-

mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.

3. Use the right product for the right job. There are certain applications for which

this product was designed. Do not use small equipment, tools, or attachments to

do the work of larger industrial equipment, tools, or attachments. Do not use this

product for a purpose for which it was not intended.

4. This product must continuously run with cold water. Dry running will cause

serious damage to the Pump seals.

5. CAUTION! Keeps hands and fingers away from cutting area and Saw

Blade. Use an appropriate “push stick” (not included) when necessary.

6. Check Blade Guard for proper upward/downward movement before each

use. Do not operate the Tile Saw if the Blade Guard does not move freely. Never

clamp or tie the Blade Guard into the upper position. If the Tile Saw is accidently

dropped the Blade Guard may be bent. Raise the Blade Guard and make sure it

moves freely and does not touch the Saw Blade or any other part of the Saw, in

all angles and depths of cut.

7. Do not pull or carry theTile Saw by its Power Cord or pull the Cord around

sharp corners or edges. Do not unplug the Tile Saw by pulling on the Cord.

Keep the Cord away from heated surfaces.

8. Keep all guards in place and in proper working order.

9. Do not handle the Power Switch with wet hands.

10. Make sure theTile Saw is mounted on a flat, level, sturdy work surface

capable of supporting the weight of the Saw and workpieces.

11. Always use Continuous Rim, Diamond Saw Blades with a 10”diameter, 5/8”

round arbor hole, and rated at 3,500 RPM or greater. Saw Blades that do not

match the mounting hardware of theTile Saw or that are rated less than the

required minimum RPM will run eccentrically causing loss of control or may fly off

the Saw.

12. Use theTile Saw only for cutting ceramic tile, quarry tile, marble, terra cotta,

and slate with a maximum thickness of 3”.

SPECIFIC SAFETY RULES

SKU 91482 For technical questions, please call 1-800-444-3353. Page 9

13. Do not use theTile Saw for cutting metals or for cutting curves. This may

cause the Saw Blade to break and/or reduce its service life.

14. Make sure the Saw Blade is wet at all times when cutting.

15. Keep all electrical connections dry and off the ground.

16. Use cold water only. Never use hot water. Using hot water can damage the

Pump seals.

17. Never run theTile Saw without a water supply. Running the unit without a

water supply will cause irreparable damage to the Pump, Motor, or Blade.

18. Make sure the water supply used for theTile Saw is not dirty, sandy, and

does not contain any corrosive chemical products. Always add fresh, clean

water before using the unit.

19. Never leave theTile Saw unattended when it is plugged into an electrical

outlet. Turn off the Tile Saw, and unplug it from its electrical outlet after use.

20. Always keep the water level at the recommended level. Fill the Tank with

enough water so that the Pump’s inlet is completely submerged, but not so much

water that the Tank overflows.

21. Never splash water on the Motor, Power Switch, Power Cord, or any other

electrical component. Make sure to stand on a dry, insulated surface such as a

rubber mat while using the Tile Saw.

22. Make sure to clean theTank thoroughly after each use.

23. To avoid accidental injury, always wear heavy duty work gloves when

changing the Saw Blade.

24. Before using theTile Saw, make sure the Saw Blade is properly mounted

on the Saw Spindle. Make sure the Saw Blade is balanced, and is not cracked

or bent.

25. The Saw Blade may become hot while cutting. Allow the Saw Blade to com-

pletely cool before handling.

26. Allow the Saw Blade to spin up to full speed before feeding a workpiece

into it. When turning off the Tile Saw, allow the Saw Blade to spin down and

stop on its own. Do not press against the Saw Blade to stop it.

27. Do not force the workpiece into the Saw Blade when cutting. Apply moder-

ate pressure, allowing the Saw Blade to cut without being forced.

SKU 91482 For technical questions, please call 1-800-444-3353. Page 10

28. Turn off theTile Saw and allow the Saw Blade to stop on its own if the Saw

Blade is to be backed out of an uncompleted cut.

29. Never attempt to remove material stuck in theTile Saw while it is plugged

in or running.

30. When cutting a large workpiece make sure its entire length is properly

supported.

31. Never stand on theTile Saw. Serious injury can result if the Tile Saw is tipped

or if the rotating Saw Blade is accidently contacted.

32. Industrial applications must follow OSHA requirements.

33. For your safety: In extreme working conditions the Circuit Breaker will auto-

matically switch off the Motor to prevent overheating. In this event, turn the

Power Switch to its “OFF” position. Wait five minutes or until the Motor has

cooled. Depress the Circuit Breaker. Then, turn the Power Switch to its “ON”

position to resume cutting. If the Circuit Breaker continues to trip, have the tool

serviced by a qualified technician.

NEVER attempt to disable the Circuit Breaker.

34. Always turn off theTile Saw, unplug it from its electrical outlet, and allow it

to stop before changing accessories or performing any inspection, mainte-

nance, or cleaning procedures.

35. WARNING! Some dust created by power sanding, sawing, grinding, drill

ing, and other construction activities, contain chemicals known (to the State of

California) to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are: lead from lead-based paints, crystalline silica

from bricks and cement and other masonry products, arsenic and chromium from

chemically treated lumber. Your risk from these exposures varies, depending on

how often you do this type of work. To reduce your exposure to these chemicals:

work in well ventilated areas, and work with approved safety equipment such as

those dust masks that are specially designed to filter out microscopic particles.

(California Health & Safety Code 25249.5, et seq.)

36. WARNING! People with pacemakers should consult their physician(s)

before using this product. Operation of electrical equipment in close proximity to

a heart pacemaker could cause interference or failure of the pacemaker.

37. WARNING! The warnings and cautions discussed in this manual cannot

cover all possible conditions and situations that may occur. It must be understood

by the operator that common sense and caution are factors which cannot be built

into this product, but must be supplied by the operator.

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