ChemInstruments HSR-2000 Manuel utilisateur

CONTENTS
PRODUCT DESCRIPTION.............................................................................................3
SPECIFICATIONS................................................................................................3
UNPACKING...................................................................................................................4
ASSEMBLY.....................................................................................................................5
CONNECTING THE POWER CORD...................................................................6
KEY COMPONENTS ......................................................................................................7
OPERATION...................................................................................................................9
POWER UP..........................................................................................................9
GRIP OPERATION.............................................................................................10
TOUCH SCREEN FORMAT...............................................................................11
MACHINE SETUP..............................................................................................13
RUNNING A TEST.............................................................................................19
EZ DATA SOFTWARE SYSTEM..................................................................................21
MAINTENANCE............................................................................................................24
TROUBLESHOOTING .......................................................................................24
MAINTENANCE PROCEDURES.......................................................................25
CLEANING THE TOUCH SCREEN ...................................................................25
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High Speed Release Tester Operating Instructions (HSR-2000)

PRODUCT DESCRIPTION
Congratulations on the purchase of your new ChemInstruments HSR-2000 High Speed
Release Tester. This versatile, user-friendly, carefully designed instrument allows you
to determine release values of adhesive laminates at various high speeds.
WARNING: This equipment can cause injury if not used properly. It is
the operator’s responsibility to observe all safety rules and warnings.
The unit has the following features:
•2 modes of operation: constant speed and ramped speed testing.
•Selectable testing speeds.
•Separation angle of 180 degrees.
•Selectable data acquisition area on the test sample.
•Selectable units of measure: Kilograms, Grams, Newtons, Pounds, & Ounces.
•Compatible with EZ Data System software. See www.cheminstruments.com for
details.
SPECIFICATIONS
Electrical
120/240 VAC, 50/60 Hz, 2 amps
Operating
Temperature
32 – 150 degrees Fahrenheit (0 – 70 degrees Celsius)
Humidity
0 – 55% relative humidity
Speed 30 – 1000 feet/minute (1 foot increments)
9 – 304 Meters/minute (1 Meter increments)
Physical
Dimensions Width: 21 inches (53 centimeters)
Depth: 11 inches (28 centimeters)
Height: 14 inches (35 centimeters)
Weight: 25 pounds (11 kilograms)
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High Speed Release Tester Operating Instructions (HSR-2000)

UNPACKING
ChemInstruments has made every effort to ensure that the HSR-2000 arrives at your
location without damage. Carefully unpack the instrument and check for any damage
that may have occurred during shipment. If any damage did occur during transit, notify
the carrier immediately.
The ChemInstruments HSR-2000 consists of the following parts:
•The test frame, which includes the motor/drive mechanism and the data
acquisition system.
•An envelope with this manual.
•Calibration wire.
•Power cord.
Make sure all of these components are present before discarding packaging material.
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High Speed Release Tester Operating Instructions (HSR-2000)

ASSEMBLY
Carefully remove the test frame/drive/data acquisition assembly from the packaging and
set them on a sturdy bench top. Check the physical dimensions listed previously for the
space required for the instrument. As with any precision piece of laboratory equipment,
it is preferable to locate the HSR-2000 in an area where temperature and humidity are
controlled to standard conditions of 72 ± 2 degrees Fahrenheit and 50 ± 5% relative
humidity.
Figure 1
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High Speed Release Tester Operating Instructions (HSR-2000)

CONNECTING THE POWER CORD
WARNING: Damage will occur if this unit is plugged into the incorrect
power supply. This is a dual voltage machine. Connect either 120 or 240
VAC.
Connect the power cord to its receptacle on the backside of the control cabinet at the far
right side when viewed from the rear. Complete the connection by inserting the male
end of the power cord into a convenient AC outlet. Notice that the on/off power switch
is located directly beside the power cord receptacle on the backside of the test frame.
Figure 2
WARNING: Before proceeding with using the HSR-2000, it is advisable
to become familiar with the Key Components. These Key Components
and a brief description of their function follow in the next section.
Power
Power
Switch
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High Speed Release Tester Operating Instructions (HSR-2000)

KEY COMPONENTS
•POWER SWITCH is located on the back panel of the control cabinet directly
beside the power cord connection.(See Figure 2)
•LOAD CELL measures the forces involved with a High Speed Release test.
•LOAD CELL ASSEMBLY consists of the mounting bracket for the load cell with
grip.
•GRIP secures the free end of the test strip to the load cell.
•CALIBRATION BRACKET and CALIBRATION WIRE are used in the load cell
calibration process.
•DRIVE WHEEL determines the speed of separation during the test.
•PINCH ROLLER pinches the test specimen against the Drive Wheel in order to
separate the test specimen.
Load Cell
Assembly
Calibration
Bracket & Wire
Pinch
Roller
Drive
Wheel
Grip
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High Speed Release Tester Operating Instructions (HSR-2000)

•TOUCH SCREEN DISPLAY is the control center for the HSR-2000.
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High Speed Release Tester Operating Instructions (HSR-2000)

OPERATION
The release liner of a pressure-sensitive adhesive laminate sample is removed at high
speed in order to simulate production conditions. This is accomplished by peeling the
release liner or the adhesive substrate at a 180-degree angle and at a selected speed
(from 30 – 1,000 feet per minute). An electronic load cell measures the release force,
then feeds the information to a data acquisition unit. The data acquisition unit collects
the test data from the load cell and stores this information in memory for use in
calculating the maximum, minimum and average values.
The HSR-2000 is designed to regulate the speed of the load cell’s sampling in
accordance with the speed of the test. The rate of data sampling will be adjusted to
provide 400 data samples regardless of the test speed. The setting of the speed does
the adjustment of the sampling rate automatically.
POWER UP
WARNING: Operating temperature for this equipment is 32 to 150 degrees
Fahrenheit (0 to 70 degrees Celsius). The equipment needs to be
completely free of condensation, inside and out, before applying power.
Turn on the master power switch located on the back panel of the control cabinet next
to the power line receptacle. The internal control board will go through a self-test.
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High Speed Release Tester Operating Instructions (HSR-2000)

GRIP OPERATION
The grip opens by pinching the top lever. Insert the free end of the sample into the
open grip while pinching the top lever. The spring action of the grip will close the top
jaw of the grip down to the bottom.
NOTE: The grip is attached directly to the load cell. Do not move the grip
sideways or up and down. When opening and closing the grip, support it with
one hand and operate the lever with the other hand to avoid damaging the load
cell. For proper operation of the load cell it is necessary for the grip to be
mounted with a space between the load cell housing and the grip. DO NOT
TIGHTEN THE GRIP AGAINST THE LOAD CELL HOUSING.
WARNING: Rotating the Grip on the threaded mounting rod, causing the
Grip to come in contact with the wall of the load cell housing will
damage the load cell. There must be a physical gap maintained
between the Grip and the load cell housing for the load cell to function
correctly.
Grip Open
Lever
Grip Closed
Lever
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High Speed Release Tester Operating Instructions (HSR-2000)
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