Challenger Lifts CL12A Manuel d'instructions

Rev. 01/23/2023

Installation, Operation & Maintenance Manual

Two Post Surface Mounted Lift

MODEL CL12A

12,000 LBS.CAPACITY

3000 LBS.PER ARM

2311 South Park Rd, Louisville, Kentucky 40219

Email:[email protected] Web site:www.challengerlifts.com

Office 800-648-5438 /502-625-0700 Fax 502-587-1933

IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE

INSTALLING or OPERATING LIFT

Model CL12A

Installation, Operation and Maintenance

Page 2

Rev. 01/23/2023

CL12-IOM-A.doc

GENERAL SPECIFICATIONS –STANDARD AND QUICK CYCLE (CL12A-HT AND CL12A-HT-QC)

See Figure 1 CL12A-LC CL12A CL12A-1 CL12A-2

(-6”) (MAX) (-6”) (MAX) (-6”) (MAX)

AColumn Height 143”

[11’-11”]

158”

[13’- 2”]

164”

[13’-8”]

170”

[14’-2”]

176”

[14’- 8”]

182”

[15’-2”]

188”

[15’- 8”]

Ceiling Height Required 144” [12’] 159” 165” 171” 177” 183” 189”

BFloor to Overhead Switch 136 ½” 152” 158” 164” 170” 176” 182”

CRise Height (Screw Pads Highest Position) 74 ¾” 78 ¾”

Cylinder Stroke 68” 72”

DScrew Pad Height 5” to 6 5/8”

Stack Adapter Height 3” & 6”

EOverall Width (3 OPTIONS AT INSTALL) (-12”) 142” (-6”) 148” (MAX) 154”

FInside of Columns (-12”) 114 ½” (-6”) 120 ½” (MAX) 126 ½”

GTo Nearest Obstruction (-12”) 7’-0” (-6”) 7’-3” (MAX) 7’-6”

Drive Thru Clearance (-12”) 103 ½” (-6”) 109 ½”

(

(MAX) 115 ½”

* Lifting Capacity*

(Hydraulic Pressure at Cap.)

12,000 lbs. (3000 lbs. Per Arm)

(3200 psi)

** Rise Time (approx..) 60 Sec. 63 Sec.

Motor 2HP, Single Phase, 60Hz, 208/230

Optional – 2HP, Three Phase, 50/60Hz, for 208 or 230 or 460

* Lift capacity ratings are based on loads equally distributed on all four arms.

** Lifting and lowering speeds may vary depending on the weight of the vehicle.

Fig. 1a - General Specifications Fig. 1b - Service Bay Layout

Model CL12A

Installation, Operation and Maintenance

Page 3

Rev. 01/23/2023

CL12-IOM-A.doc

ERTICAL

LEARANCE

Check the height of the area where the lift is to be

installed. Clearance should be calculated based on

the full raised height of the lift.

Failure by purchaser to

provide adequate clearance

could result in unsatisfactory

lift performance, property damage, or personal

injury.

LOORING

Be certain you have the proper concrete floor to

properly handle the loaded lift. Floor should be in

generally good condition with no large cracks, spalling

or deterioration.

Minimum requirements for concrete are 4 inches

minimum depth, with steel reinforcement, 3500

psi, cured for 28 days per local commercial

practice. Floor should be level within 3/8 inch over the

installation area. No anchors should be installed

within 8 inches of any crack, edge, or expansion joint.

If these conditions cannot be met, a pad may be

poured to accommodate the lift.

Check with local building inspectors and/or permits

office for any special instructions or approvals

required for your installation.

A qualified person should be consulted to address

seismic loads and other local or state requirements.

Failure by purchaser to

provide the recommended

mounting surface could result

in unsatisfactory lift performance, property

damage, or personal injury.

OCATION

This lift has been evaluated for indoor use only with

an operating ambient temp. range of 5 – 40°C (41–

104°F)

LECTRICAL

EQUIREMENTS

For lift installation and operation, it is necessary to

have a dedicated circuit with circuit breaker or time

delay fuse. Refer to wiring diagram for circuit sizing.

AFETY

OTICES AND

ECALS

For your safety, and the safety of others, read and

understand all of the safety notices and decals

included here.

EAD ENTIRE MANUAL BEFORE ASSEMBLING

INSTALLING

OPERATING

OR SERVICING THIS EQUIPMENT

ROPER MAINTENANCE AND INSPECTION IS NECESSARY

FOR SAFE OPERATION

NOT

OPERATE A DAMAGED LIFT

Safety decals similar to those shown here are found

on a properly installed lift. Be sure that all safety

decals have been correctly installed. Verify that all

authorized operators know the location of these

decals and fully understand their meaning. Replace

worn, faded, or damaged decals promptly.

Do not attempt to raise a

vehicle on the lift until the lift

has been correctly installed

and adjusted as described in this manual.

WARNING

Model CL12A

Installation, Operation and Maintenance

Page 4

Rev. 01/23/2023

CL12-IOM-A.doc

RECEIVING

The shipment should be thoroughly inspected as soon

as it is received. The signed bill of lading is

acknowledgement by the carrier of receipt in good

condition of shipment covered by our invoice.

If any of the goods called for on this bill of lading are

shorted or damaged, do not accept them until the

carrier makes a notation on the freight bill of the

shorted or damaged goods. Do this for your own

protection.

NOTIFY Challenger Lifts AT ONCE if any hidden

loss or damage is discovered after receipt.

IT IS DIFFICULT TO COLLECT FOR LOSS OR

DAMAGE AFTER YOU HAVE GIVEN THE CARRIER

A CLEAR RECEIPT.

File your claim with Challenger Lifts promptly.

Support your claim with copies of the bill of lading,

freight bill, and photographs, if available.

Component Packing List

PART #

QTY

LIFT

DESCRIPTION

12809*-P1 POWER COLUMN ASSEMBLY

12809*-I1 IDLER COLUMN ASSEMBLY

CL12A-HW-A 1 HARDWARE BOX

12503-3S 1 3-STAGE ARM PACK

12820-143

COLUMN EXT.ASSY CL12A-LC

12820-164 COLUMN EXT.ASSY CL12A-0

12820-176 COLUMN EXT.ASSY CL12A-1

12820-188 COLUMN EXT.ASSY CL12A-2

12815 1 OVERHEAD BEAM

A2066 1 OVERHEAD SHUTOFF BAR ASSY

B2064-01 1 OVERHEAD LIMIT SWITCH

12803-* 1 SYNC.CABLE PACK

12804-* 1 LOCK RELEASE CABLE ASS’Y

B2206-6 2 ADAPTER EXTENSION (6”)

B2206-3 4 ADAPTER EXTENSION (3”)

B2209 2 ADAPTER RACK

AB-9858

STANDARD 1PH POWER UNIT

AB-11530 QC 1PH POWER UNIT

AD-9858 3 PH POWER UNIT

CL12A-LP-A 1 LITERATURE PACK

INSTALLATION

IMPORTANT:Always wear safety glasses while installing lift.

TOOLS (MINIMUM REQUIRED)

a. Tape measure, 16ft

b. Chalk line

c. 4ft level

d. 10” adjustable wrench

e. Standard open end wrenches 7/16”, 1/2",

(2) 9/16”, (2) 11/16”, 3/4"

f. 5/16” allen wrench

g. Needle nose pliers

h. Hammer drill with 3/4” dia. carbide tipped bits

i. 2 lb hammer

j. Torque wrench: 150 ft.-lbs. min. w/ 1-1/8” socket

k. 12 ft. stepladder

l. Anti-Seize lubricant (for arm pins and foot pad

screw threads and stop rings)

LAYOUT

Note:

This lift can be installed at two different heights

and three different widths. The Cable adjustment

for the Height and Width variations will be

accommodated by the Lower Sheave Bracket.

The height and width must be established before

beginning, as this will determine the lower

sheave position.

1) Once the general location of the lift has been

determined, ensure that the proper conditions

exist per page 3.

2) Determine which side of the bay the power unit

will be located and identify the column assembly

with the power unit bracket.

3) Lay out the service bay according to the

architect’s plans or owner’s instructions (see Fig

1b–Service Bay Layout). Failure to install in this

orientation can result in personal and property

damage.

LIFT PREPARATION

4) With column assemblies lying flat, remove cable

and hose rolls from inside the column.

5) Manually push carriages up enough to unhook the

cylinder hose from the base plate tabs. Proceed

with pushing the cylinder and carriage up enough

to access all five sheave locations on the sheave

bracket, see Fig 3.

Model CL12A

Installation, Operation and Maintenance

Page 5

Rev. 01/23/2023

CL12-IOM-A.doc

6) Determine the sheave location on the lower

bracket based on the overall height and width of

the lift at its chosen configuration. Use the

General Specifications table from page 2 and

Fig 2 below.

Note: The column has been assembled with the

sheave in the highest position on the bracket for

the lift installed at max height and max width.

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

LOWERED (-6")

MAX HEIGHT

WIDTH

SETTING

HEIGHT

SETTING

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

LOWERED (-6")

MAX HEIGHT

WIDTH

SETTING

HEIGHT

SETTING

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

LOWERED (-6")

MAX HEIGHT

WIDTH

SETTING

HEIGHT

SETTING

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

MAX WIDTH

NARROWED (-6")

NARROWED (-12")

LOWERED (-6")

MAX HEIGHT

WIDTH

SETTING

HEIGHT

SETTING

Fig. 2 –Sheave Position in Lower Bracket

7) The sheave must be removed and reassembled

to route the synchronizer cable. Remove the bolt,

sheave pin, bearing disc, sheave, and spacer

bushing, Fig. 3.

8) Route a cable through a carriage and out the

bottom. Route it back up and into the inside hole

at the top of the carriage, see Fig 3. Ensure

cables do not twist or wrap around hoses

during routing.

9) Install a nut and jam nut at the cable end, Fig 3.

10) Reinstall the sheave. Place the bearing disc

inside the bracket centered over the bracket hole

based on the chosen install height. Install the

cable on the sheave and slide into place. Stack

the spacer bushing onto the sheave assembly.

Still holding the sheave assembly, slide the pin

into place and secure it with the bolt, see Fig 3.

11) Pull tension on the free end of the cable and

ensure proper routing. While pulling tension on

the cable, slide the cylinder and carriage down

until the carriage is 8” from the baseplate. Slide

the hydraulic cylinder down and route the

hydraulic hose around the hose guide tabs to

prevent rotation of the cylinder, Fig 4. While

pulling tension on the cable to avoid kinking, slide

the carriage and cylinder down to base of lift.

BASE PLATE

Fig. 3 – Cable Routing

Fig. 4 - Hose Connection

Model CL12A

Installation, Operation and Maintenance

Page 6

Rev. 01/23/2023

CL12-IOM-A.doc

12) Assemble column extension to column by lining

up the correct set of holes and using the 3/8”-16 x

3/4" lg. hex flange head bolts, Fig. 5.

Note: the column extensions are adjustable by

6” except for the CL12A-LC.

Fig. 5 – Column Extension Assembly

13) Repeat the cable routing / lower sheave install

and the column extension install for the other

column.

14) Erect and align both column assemblies.

LOCK PAWL

15) Install the lock components on the Power & Idler

columns as shown in Fig. 6a & 6b. The D-Rings

used to connect both ends of the Long 3/8 OD

Spring act as chain links. Feed one end of the D-

Ring through both items and squeeze the link

closed with pliers until ends overlap as shown.

Power Side

Fig. 6a – Power Locking Pawl Assembly

Idler Side

Fig. 6b – Idler Locking Pawl Assembly

Model CL12A

Installation, Operation and Maintenance

Page 7

Rev. 01/23/2023

CL12-IOM-A.doc

ANCHORING

The anchor bolts must be installed at least 8” from

any crack, edge, or expansion joint. Recheck the

area around both base plates.

Use a concrete hammer drill with a 3/4 inch carbide

bit. Tip diameter should conform to ANSI Standard

B94.12-1977 (.775 to .787). Do not use excessively

worn bits or bits, which have been incorrectly

sharpened. A core bit may be necessary if an

obstruction is encountered. Never substitute with

shorter anchor.

16) Recheck “Inside of Columns” dimension (Fig. 1).

17) Using the base plate as a template, drill one

anchor hole. Drill through the floor if possible or to

a depth of 5 inches minimum.

18) Clean the hole inside and out.

19) Assemble a washer and nut to the anchor with nut

just below impact section of bolt. Drive the anchor

into the hole until the nut is 3/4” above the

baseplate (leaving room for shims).

Complete steps 17 thru 19 for the six (6) exposed

anchors (one at a time) around each column.

20) Raise both carriages (275 lbs. ea.) high enough to

drill the two inner anchor holes on each column.

Measure both carriage heights to ensure they are

in the same lock position.

21) IMPORTANT:Place a safety support inside each

column as a backup to the locks, since the

hydraulic cylinders are no longer engaged with

the carriages.

22) Repeat steps 17 thru 19 for the two (2) anchors

under each carriage.

23) Shim both columns to plumb using the shims

provided as shown in Fig. 7. DO NOT shim more

than 1/2" at any given point. Use a level no less

than 24” in length to plumb columns.

24) Drive all the anchors until nut and washer contact

baseplate.

Fig. 7 – Column Shimming

25) Tighten Power Column anchors and recheck

column for plumb. Re-shim if necessary. Torque

to 150 foot pounds to set anchors.

26) Loosen Idler Column anchors 1/8” and proceed

with the Overhead Beam installation.

OVERHEAD

27) Before raising overhead into position install 4 (2

per column) hex flange bolts and nuts in bottom

hole of column extension (see Fig. 8 Installation

Aid) for temporary support of overhead. Lift

overhead assembly up into position and install

with 8 each (4 per column) 3/8”-16 x 3/4” lg. hex

flange bolts and hex flange nuts per side as

shown in Fig. 8. For the max width position, the

outer overhead holes will be used. For the (-6”)

width, use one set of outer overhead holes and

one set of inner overhead holes. For the (-12”)

width, use the inner sets of overhead holes.

Fig. 8 – Overhead Assembly

28) Check idler column shimming. Use additional

shims (see Fig. 7) to remove any gaps that may

have been created while installing overhead

beam. Tighten anchor bolts and re-check column

for plumb. Torque to 150 foot-pounds.

Model CL12A

Installation, Operation and Maintenance

Page 8

Rev. 01/23/2023

CL12-IOM-A.doc

29) Attach the Overhead Limit Switch to the rear set

of holes on the Power Side of the Overhead

Beam using the hardware already attached to

the switch bracket, Fig. 9.

Fig. 9 – Overhead Limit Switch Power Side

30) Repeat for Idler Side – Attach the Idler Bracket

to the rear set of holes on the Idler Side of the

Overhead Beam using the hardware already

attached to the bracket, Fig. 10. Note the

orientation of the Idler Bracket. The narrow

slot needs to be facing towards the Power

Column.

Fig. 10 – Overhead Bracket Idler Side

31) Carefully insert the Shutoff Bar into the Power

Side Switch Bracket over the limit switch and pin

the Shutoff Bar to the Idler Side Bracket with the

10mm dia. x 55mm Lg. clevis pin & hairpin

cotter.

Model CL12A

Installation, Operation and Maintenance

Page 9

Rev. 01/23/2023

CL12-IOM-A.doc

SYNCHRONIZER CABLES

32) Route the free end of a cable coming out the top

of the carriage up and over the upper sheaves and

back down the opposite side. Install a 3/8x3 cable

trapping bolt with a nut on each side of the

overhead support plate at each sheave, Fig. 11.

Do this for both cables.

Fig. 11 – Column Ext. Cable Trapping

33) Mount synchronizer cables to carriages as shown

in Fig. 12.

Fig. 12 – Cable Attachment at the Carriage

Hydraulics

IMPORTANT: To ensure proper hose fitting seal

without damage to the fitting follow this procedure

for each hose connection: Screw flared fitting on

finger tight. Rotate flared fitting 1 1/2 hex flats (90

deg.). Back the flared fitting off one full turn. Again

tighten flared fitting finger tight, then rotate flared

fitting 1 1/2 hex flats (90 deg.).

Fig. 13 – Idler Hose Routing & Hose Brackets

34) Install the Hose Guide Brackets and Hose

Support Tabs to both the Idler & Power Columns

using 1/4”-20NC x 3/4” lg. hex flange bolt and nut,

see Fig 13.

35) Uncoil Idler side hose and Overhead hose and

attach them together. Route the loose end up the

Idler Side column extension and attach to the

Hose Support Tab with a “P” Clamp, Fig. 13.

(Each hose clamp requires one 3/8”-16NC x 3/4”

lg. hex flange bolt and one hex flange nut.)

Remove slack and tighten the clamp.

36) Route hose across overhead through both Hose

Guide Brackets, Fig.13, and down through the

Power Side column extension. Do not attach

clamps to the Overhead Hose at this time.

37) Uncoil Power Column hose and loosely attach it

to the hydraulic tee fitting (in hardware box). Note:

CL12A-1 & CL12A-2 will require two extension

hoses (supplied) to be attached to the tee

fitting to extend the power column hose and to

the power unit to extend the power unit hose.

38) Bring the Power Unit Hose and Power Side Hose

up the column to the lowest available hole of the

column extension. Insert steel tubing end of the

Power Unit Hose into the extension (outside in)

and loosely connect to the tee. Leave the

assembly hanging.

Model CL12A

Installation, Operation and Maintenance

Page 10

Rev. 01/23/2023

CL12-IOM-A.doc

39) Install a steel line clamp and hose clamp on the

outside of the power column extension to secure

the power unit hose, as shown in Fig 14. (Use

1/4”-20NC x 3/4” lg. hex flange bolt, Spacer, and

hex flange nut for steel line clamp. The Spacer

goes between the Power Side Column Extension

and Line Clamp.) Note: The steel line inside the

column should be horizontal.

4-20NC NUT

4NYLON SPACER

HYD. LINE CLAMP

4-20NC x 3

4BOLT

POWER UNIT

HOSE

8HOSE CLAMP

16-18NC PPHS

8-16NC x 3

4BOLT

8-16NC NUT

8HOSE CLAMP

POWER SIDE

COLUMN

EXTENSION

STEEL LINE

CLAMP

HOSE CLAMP

POWER UNIT

HOSE

SPACER 1/4"-20

3/8"-16 BOLT

O-RING ELBOW

4-20NC NUT

4NYLON SPACER

HYD. LINE CLAMP

4-20NC x 3

4BOLT

POWER UNIT

HOSE

8HOSE CLAMP

16-18NC PPHS

8-16NC x 3

4BOLT

8-16NC NUT

8HOSE CLAMP

POWER SIDE

COLUMN

EXTENSION

STEEL LINE

CLAMP

HOSE CLAMP

POWER UNIT

HOSE

SPACER 1/4"-20

3/8"-16 BOLT

O-RING ELBOW

4-20NC NUT

4NYLON SPACER

HYD. LINE CLAMP

4-20NC x 3

4BOLT

POWER UNIT

HOSE

8HOSE CLAMP

16-18NC PPHS

8-16NC x 3

4BOLT

8-16NC NUT

8HOSE CLAMP

POWER SIDE

COLUMN

EXTENSION

STEEL LINE

CLAMP

HOSE CLAMP

POWER UNIT

HOSE

SPACER 1/4"-20

3/8"-16 BOLT

O-RING ELBOW

4-20NC NUT

4NYLON SPACER

HYD. LINE CLAMP

4-20NC x 3

4BOLT

POWER UNIT

HOSE

8HOSE CLAMP

16-18NC PPHS

8-16NC x 3

4BOLT

8-16NC NUT

8HOSE CLAMP

POWER SIDE

COLUMN

EXTENSION

STEEL LINE

CLAMP

HOSE CLAMP

POWER UNIT

HOSE

SPACER 1/4"-20

3/8"-16 BOLT

O-RING ELBOW

Fig. 14 - Power Unit Hose Clamps

40) If installing a CL12A-LC, CL12A-0 or CL12A-1,

use the Routing Diagram C in Fig 15. If installing

a CL12A-2 use the table in Fig 14 to determine

the proper routing diagram A, B, OR C.

CL12A-2 Max Width and Height

CL12A-2 6" Reduced Height without Reduced Width

CL12A-2 6" or 12" Reduced Width without Reduced Height

CL16-2 6" Reduced Height with 6" or 12" Reduced Width

CL16-0 ALL Widths and Heights

CL12A-2

HEIGHT

CL12A-2 WIDTH

STD -6" -12"

MAX

-6"

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

CL12A-2 Max Width and Height

CL12A-2 6" Reduced Height without Reduced Width

CL12A-2 6" or 12" Reduced Width without Reduced Height

CL16-2 6" Reduced Height with 6" or 12" Reduced Width

CL16-0 ALL Widths and Heights

CL12A-2

HEIGHT

CL12A-2 WIDTH

STD -6" -12"

MAX

-6"

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

CL12A-2 Max Width and Height

CL12A-2 6" Reduced Height without Reduced Width

CL12A-2 6" or 12" Reduced Width without Reduced Height

CL16-2 6" Reduced Height with 6" or 12" Reduced Width

CL16-0 ALL Widths and Heights

CL12A-2

HEIGHT

CL12A-2 WIDTH

STD -6" -12"

MAX

-6"

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

CL12A-2 Max Width and Height

CL12A-2 6" Reduced Height without Reduced Width

CL12A-2 6" or 12" Reduced Width without Reduced Height

CL16-2 6" Reduced Height with 6" or 12" Reduced Width

CL16-0 ALL Widths and Heights

CL12A-2

HEIGHT

CL12A-2 WIDTH

STD -6" -12"

MAX

-6"

HOSE ROUTING TABLE

HOSE ROUTING DIAGRAMS

Fig. 15 – Overhead Hose Routing Diagram

41) Route the overhead hose based on the lifts height

and width. To make a loop, twist the hose. Loosely

connect the overhead hose to the other end of the

tee.

Ce manuel convient aux modèles suivants

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