CGC 933506 Manuel utilisateur

PARTS MANUAL

MAN 4158488

Rev. A 3-2007

CUTTING UNIT MODELS:

933506

CUTTERDECK - 36 REAR DISCHARGE EC

933407A

CUTTERDECK - 36 SIDE DISCHARGE EC

OPERATOR’S MANUALS: 4158509, 4158511

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of

its constituents are known to the State

of California to cause cancer, birth

defects and other reproductive harm.

Californie Proposition 65

Avertissement

Les échappements des moteurs diesel

et certains de leurs composés sont

reconnus par l’Etat de Californie pour

être cancérigènes, provoquer des

défauts congénitaux et d’autres dangers

en matière de reproduction.

ADVERTENCIA

AVERTISSEMENT

WARNING

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

California Advertencia

de la Proposicion 65

El estado de California hace saber que

los gases de escape de los motores

diesel y algunos de sus componentes

producen cáncer, defectos de

nacimiento y otros daños en el

proceso de reproducción humana.

L’

mission du moteur de ce mat

riel

contient des produits chimiques que

l’Etat de Californie consid

tre

canc

rig

nes, provoquer des d

fauts

cong

nitaux et d’autres dangers en

mati

re de reproduction.

El estado de California hace saber

que los gases de escape de este

producto contienen productos

quÍmicos que producen cáncer,

defectos de nacimiento y otros daños

en el proceso de reproducción

humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring

insulation, and related accessories

contain lead and lead compounds,

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

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2-2007

IMPORTANT MESSAGE

Thank you for purchasing this CGC, Inc. product. You have purchased a world class mowing product, one of

the best designed and built anywhere.

This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance

Manual. The useful life and good service you receive from this machine depends to a large extent on how well

you read and understand these manuals. Treat your machine properly, lubricate and adjust it as instructed, and

it will give you many years of reliable service.

Your safe use of this CGC, Inc. product is one of our prime design objectives. Many safety features are built

in, but we also rely on your good sense and care to achieve accident-free operation. For best protection, study

the manuals thoroughly. Learn the proper operation of all controls. Observe all safety precautions. Follow all

instructions and warnings completely. Do not remove or defeat any safety features. Make sure those who

operate this machine are as well informed and careful in its use as you are.

See a CGC, Inc. dealer for any service or parts needed. CGC, Inc. service ensures that you continue to receive

the best results possible from CGC, Inc. products. You can trust CGC, Inc. replacement parts because they

are manufactured with the same high precision and quality as the original parts.

CGC, Inc. designs and builds its equipment to serve many years in a safe and productive manner. For longest

life, use this machine only as directed in the manuals, keep it in good repair and follow safety warnings and

instructions. You'll always be glad you did.

Commercial Grounds Care, Inc.

One Bob Cat Lane

Johnson Creek, WI 53038-0469

TABLE OF CONTENTS FIGURES PAGE

SAFETY............................................................................................................................................................2

ASSEMBLY/SET-UP INSTRUCTIONS ........................................................................................................ 3, 4

PARTS SECTION.............................................................................................................................................5

36" EC SIDE DISCHARGE DECK ...................... FIGURE 1 ....................................................................... 6, 7

36" EC REAR DICHARGE DECK ....................... FIGURE 2 ....................................................................... 8, 9

CASTER ASSY-FIXED DECKS........................... FIGURE 3 ................................................................... 10, 11

SPINDLE ASSEMBLY ......................................... FIGURE 4 ................................................................... 12, 13

DECALS .............................................................. FIGURE 5 ................................................................... 14, 15

OPTIONAL GRASSCATCHER (970319) ............ FIGURE 6 ...................................................................16, 17

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MODEL NUMBER: This number appears on

sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only

on your mower. It contains the model number

followed consecutively by the serial number. Use

this number when ordering parts or seeking war-

ranty information.

NOTICE !!!

Unauthorized modications may present extreme

safety hazards to operators and bystanders and

could also result in product damage.

Commercial Grounds Care, Inc. strongly warns

against, rejects and disclaims any modications,

add-on accessories or product alterations that are

not designed, developed, tested and approved by

CGC, Inc. Engineering Department. Any CGC, Inc.

product that is altered, modied or changed in any

manner not specically authorized after original

manufacture–including the addition of “after-market”

accessories or component parts not specically

approved by CGC, Inc.–will result in the CGC, Inc.

Warranty being voided.

Any and all liability for personal injury and/or property

damage caused by any unauthorized modications,

add-on accessories or products not approved by

CGC, Inc. will be considered the responsibility

of the individual(s) or company designing and/or

making such changes. CGC, Inc. will vigorously

pursue full indemnication and costs from any party

responsible for such unauthorized post-manufacture

modications and/or accessories should personal

injury and/or property damage result.

This symbol means:

ATTENTION!

BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels

of hazard seriousness. These words appear in

this manual and on the safety labels attached

to CGC, Inc. machines. For your safety and the

safety of others, read and follow the information

given with these signal words and/or the symbol

shown above.

DANGER indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTION indicates apotentiallyhazardoussituation

which, if not avoided, MAy resultinminorormoderate

injury. It may also be used to alert against unsafe

practices or property damage.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, MAy result in property damage.

SAFETy

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ASSEMBLy/SET-UP INSTRUCTIONS

FIXED CUTTERDECK ATTACHMENT

1. Remove the cutterdeck from the crate.

2. Unbolt the caster wheels and the shipping

brackets from the crate.

3. Remove the shipping bracket from the caster

wheel by loosening the caster bolt and sliding the

shipping bracket off and retighten caster bolt.

4. Remove quick pin and remove the appropriate

number of spacers for the desired height of cut.

See height of cut chart below.

NOTE: Height of cut chart is also located on bottom

of belt cover or in the Operation & Safety Manual.

5. Repeat for other caster wheel assembly.

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ASSEMBLy/SET-UP INSTRUCTIONS

6. Remove belt cover and set aside.

7. Block the rear of the cutterdeck with the

appropriate height block for the desired height of

cut B. See Support Block Chart below.

8. Position the power unit behind the cutterdeck.

9. Move the power unit towards the cutterdeck until

the guide pins Aengage the appropriate hole C

on the power unit for the desired height of cut.

Fasten with (4) M12-1.75 X 30 bolts at D.

10. Loop the PTO belt Earound the electric clutch

pulley. Using a 3/8" ratchet wrench or 3/8"

breaker bar rotate the PTO belt idler while

looping the PTO belt around the cutterdeck

pulley.

11. Reinstall belt cover and fasten in place with

nuts F.

12. Remove support block from the rear of

cutterdeck.

13. Remove support from the rear of the power unit.

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PARTS

SECTION

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FIGURE 1

36" EC SIDE DISCHARGE DECK

ITEM PART NO. DESCRIPTION QTy ITEM PART NO. DESCRIPTION QTy

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1-1 112243-02 BLADE 18.00 OFFST 2

1-2 128169 PULLEY, IDLER 5.50 1

1-3 2186138.7 WLDMT-DECK IDLER 1

1-4 2306029 S CASTER SUPPORT 2

1-5 2308140 PULLEY-ENGINE 2

1-6 2721097 S-ASSY SPNDL 6 LNG 1

1-7 2721323 S-ASSY SPNDL 6 SHRT 1

1-8 2721477 BELT-HB 56.75 1

1-9 2721478 BELT-HB 85.25 1

1-10 2721485 SPACER-IDLER 1

1-11 2722161 PULLEY-6.75 EOD 1

1-12 33049-02 BOLT-BLADE 1

1-13 33049-05 BOLT-BLADE 1

1-14 38219 SPRING-TENSION 1

1-15 4115420.7 GUIDE-BELT 1

1-16 4115424 SPCR-10.31 X 25.4 X 12.0 1

1-17 4115864.7 BAFFLE-DISCHARGE 1

1-18 4116661 PIN-PIVOT 1

1-19 4119062.2 BRKT-EC FRONT DECK, RH 1

1-20 4119063.2 BRKT-EC FRONT DECK, LH 1

1-21 4119064.2 COVER-BELT, 36 FIXED 1

1-22 4131477.2 CHUTE-DECK, 32-54 SD 1

1-23 4119573 PIN-GUIDE 2

1-24 4127148.2 BRKT-CHUTE SUPPORT EC 1

1-25 4127209 S-36 DECK SD W/LABS EC 1

1-26 4135265 PULLEY-V IDLER 1

1-27 64006-05 LOCKWSHR-HELICAL 1/2 1

1-28 64018-3 BOLT-3/8-16X1 CARRIAGE 1

1-29 64025-16 NUT-HEX 5/8-18 2

1-30 64123-05 BLT-HEX 1/2-20X1-1/2 1

1-31 64123-173 BLT-HEX 3/8-16X4-1/2 1

1-32 64123-50 BOLT-HEX 3/8-16X1 6

1-33 64123-88 BOLT, 3/8-16X2-3/4 HEX 1

1-34 64262-010 BLT-FLG HD 3/8-16 X 3/4 10

1-35 64268-03 NUT-FL NYLON LOCK 3/8-16 2

1-36 64141-4 NUT-WLF 3/8-16 10

1-37 64163-12 .635/.640X1.0X.25 WASH 4

1-38 64163-16 WASHER-41/64 X 1, 3/8 X 12 2

1-39 64163-31 WASHER, 25/64X1X12 1

1-40 64163-65 WASHER-.890X1.375X18 1

FIGURE 1

36" EC SIDE DISCHARGE DECK

1-41 64164-12 KEY-1/4X1/4X1 SQ END 1

1-42 64164-13 1/4X1/4X2 SQ KEY 1

1-43 64209-03 SPRING WASHER.67 ID 2

1-44 64215-12 RIVET-POP IFI #86 7

1-45 64221-04 E-RING.875 1

1-46 64229-03 LOCKNUT-NYLON 3/8-16 16

1-47 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 12

1-48 64268-03 NUT-FL NYLON LOCK 3/8-16 3

1-49 2722543-02BLADE-18.00 ELIMINATOR 2

(OPTIONAL)

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FIGURE 2

36" EC REAR DICHARGE DECK

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