1
Introduction..................................... 1
Frame Features................................... 2
Handlebar & Stem Components...................... 3
Handlebar Components - Stack..................... 4
Handlebar Components - Pitch Adjust.............. 5
Fork & Headset Components........................ 6
Small Parts...................................... 7
Frame Preparation................................ 8
S5 Disc Assembly Overview........................ 9
Before You Build................................ 11
Electric Cable Preparation...................... 12
Mechanical Cable Preparation.................... 13
Brake Housing Routing........................... 14
Electric Cable Routing.......................... 16
Mechanical Cable Routing........................ 17
Fork Installation............................... 18
Fork Topper Installation................................19
Stem Installation.......................................20
Stack Adjustment........................................21
Stem Fixing Screw Guide.................................22
Handlebar Installation..................................23
Handlebar & Stem - Electric Cable Routing ............24
Handlebar & Stem - Mechanical Cable Routing.............25
Di2 Battery Installation................................26
Electric Cable Installation.............................27
Mechanical Cable Installation...........................28
Seatpost Assembly.......................................29
Seatpost Cutting Instructions...........................30
Frame Protection Installation...........................31
Tire Clearance..........................................32
Rapid Axle Wheel Installation...........................33
Version 1 - 2018-07-31
TABLE OF CONTENTS
This manual is intended to assist Cervélo retailers in setting up and customizing the
2019 S5 Disc bicycle.This manual is not intended for consumer use, and requires the
use of the specied tools to ensure proper assembly. This manual also references
proprietary parts available only to retailers through direct ordering from Cervélo.
Failure to use the specied parts and to follow the supplied assembly instructions
may result in a loss of control while riding and serious injury.This manual is an
overview of the steps required to assemble this bicycle and to make any desired
modications as set forth in this manual. This manual assumes that the retailer has
the minimum required background and skill level required of all professional bicycle
mechanics. See https://www.probma.org/
IMPORTANT INFORMATION
NOTE: Cervélo strongly recommends that
all assembly and adjustment procedures
be performed by an authorized Cervélo
retailer.If you are a Cervélo S5 Disc
consumer/purchaser reading this manual we
suggest that before attempting to undertake
any of the procedures in this manual
that you consult your authorized Cervélo
retailer, or visit us at
www.cervelo.com/support
