CentriPro Aquavar IPC Manuel utilisateur
Aquavar® IPC
QUICK START-UP GUIDE FOR ADVANCED IPC
QUICK START GUIDE
IM311
FOR FULL IOM,
SCAN BELOW
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INDEX
Safety and Instructions ……………………………………………………………………………………………………… 3
Input and Motor Wiring ……………………………………………………………………………………………………… 4
Control Wiring (Single and Multi-Pump)…………………………………………………………………………………… 5
Multi-Pump Connections …………………………………………………………………………………………………… 6
Single Pump Programming ………………………………………………………………………………………………… 7
Multi-Pump Programming ……………………………………………………………………………………………………13
Performing No Flow Power Calibration ……………………………………………………………………………………16
Support Contact Information ………………………………………………………………………………………………23
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SAFETY AND INSTRUCTIONS
OVERVIEW
This guide provides a quick reference for installing the
Technologic Intelligent Pump Controller.
NOTE: This guide does not provide safety, detailed
installation or operational instructions. Refer to the
P2003509 Technologic Intelligent Pump Controller
Installation, Operation, and Maintenance (IOM)
Manual (current version) for complete information.
WARNING
• High Voltage Failure to comply could result in death
or serious injury.
• Discharge Time Failure to wait the specied time
after power has been removed before performing
service or repair could result in death or serious
injury.
• Leakage Current Hazard Failure to ground the
drive properly could result in death or serious injury.
• Unintended Start Failure to comply could result
in death, serious injury, equipment, or property
damage.
• Equipment Hazard Failure to follow the guidelines
could result in death or serious injury.
• Internal Failure Hazard Failure to follow the
guidelines could result in serious injury.
Refer to chapter 1 Introduction and Safety in the
P2003509 Technologic Intelligent Pump Controller
IOM for details of safety.
PREPARE FOR INSTALLATION
WARNING! Installation must be
performed by a qualied technician.
• Suitable Environment – Ensure installation is indoors
and the site temperature range is 0ºC (32ºF) to 40ºC
(104ºF).
• Ensure properly sized safety devices are installed in
the system such as pressure relief valves, compression
tanks, pressure controls, temperature controls and ow
controls.
• Ensure proper guards are installed when the system
has potential to operate at extreme temperatures and/
or pressures.
UNPACK THE UNIT
Remove all packing materials from the product.
Inspect the product to determine if any parts have
been damaged or are missing. Contact your sales
representative if anything is out of order.
PREPARE THE MOUNTING LOCATION
• Ensure adequate supports are utilized to handle the
weight of the system, piping and uid.
• Ensure the suction and discharge pipes are supported
independently by use of pipe hangers near the pump.
• Ensure there is adequate space around the unit to
ensure proper cooling and allow for maintenance and
service.
MOUNT THE UNIT
• Ensure the unit is properly lifted according to the pump
Installation, Operation and Maintenance manual.
• Ensure all ange bolts are adequately torqued.
• For vertically mounted installations with the motor
and controller in the horizontal position, ensure that
adequate support for the motor and controller is
provided.
• Refer to chapter 4 Mechanical Installations in the
P2003509 Technologic Intelligent Pump Controller
IOM for details of installations.
INSTALL WIRING
Electrical Hazard. Dangerous voltage.
Ensure all input power disconnects and
circuit breakers are locked in the off position prior to
installing the input power wiring.
NOTE: External fusing is required for units without a
built in fused disconnect.
Electrical Hazard
Ensure power wiring and fusing is installed according
to NEC/CEC, state, local or municipal codes.
Remove the front cover to gain
access to the power and control
wiring terminals. Connect conduit
runs from the disconnect or service
panel to the drive and route the
power wires through the conduit.
Refer to chapter 5 Electrical
installation and chapter 10 Technical
Specications in the P2003509
Technologic Intelligent Pump Controller IOM for
details on wiring and routing.
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INPUT (MAINS) WIRING 3-PHASE:
Connect 3–phase AC input power wiring to terminals
L1, L2, and L3.
Input Terminals
WIRING
OUTPUT WIRING TO MOTORS:
Connect output motor wires to terminal block labeled
U, V, W
Ground
1 Phase
Power
Input
91 (L1)
92 (L2)
93 (L3)
95 PE
SINGLE PHASE INPUT DRIVES:
Connect single phase power wiring to L1 & L2.
Check IOM for specic frame size considerations
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Install Jumper wires on:
✔Terminal 12 and 18
The IPC requires a start command on
terminal 18. To apply a start signal connect
a jumper wire between terminals 18 (DI 18,
parameter 5-10) and 12 (24V dc). A start
command is given to the controller when
terminal 18 is connected to 24V.
Install Transducer cable on:
✔Brown on terminal 12 (24V)
✔White on terminal 53 (4-20MA)
✔Place ground shield between spring clip
and shielded cable.
SINGLE AND MULTI-PUMP CONTROL WIRING
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Carefully remove
the plastic cover by
unlocking the tab on
the top of the drive and
releasing.
Carefully remove
bottom cover by
unlocking tab
Terminal #5 to Terminal #5
Terminal #7 to Terminal #7
If using more than two controllers,
follow the same wiring instructions
for the additional drive.
Refer to the IOM for
additional multi-control wiring
congurations.
Re-install covers and keypad and
begin commissioning
Connect Wires
MULTI-PUMP CONNECTIONS
Connect communication
wires to the bottom of
this card
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COMMISSIONING STEPS
1. Power on drive(s)
2. Complete Programming.
Select Quick Menu
Select Parameter 04
“Start-Up Genie”
You are now able to start the Start-Up
Genie
For Regional Settings Select North America
or International
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Select English US as Language and proceed
with the down arrow
Select Booster for Application type
Select Motor Horsepower
Select Motor Voltage
Select Motor Frequency
Select Motor Nominal Speed
✔Input
Motor
Current
✔Input
Current Limit -
SFA/FLA
Example:
SFA is 11.42, FLA is 10.38
Current Limit: 11.42/10.38 = 1.10
Carry over the decimal 2 places to
the right to ensure your Current Limit
percentage = 110%
For Submersible motors we input
SFA and use current limit at 100%
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Select Motor Type
Select Sleep Frequency Low Limit
Select Filter Type
• None for no lter
• Reactor-Line Load Reactor (KLR Type)
• Dv/Dt (for V1K Type)
• Sinewave for sinewave
(Please refer to the IOM for further
instructions)
Select Yes to Continue to the Application
Setup
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Select either Single Pump or Multi-Pump
Control. Follow the programming for single
pump application below.
For Multi-Pump Programming, continue to
page 13.
Select Constant Pressure for Application type
Select PSI for pressure control units
FOR SINGLE PUMP PROGRAMMING
Autres manuels CentriPro Contrôleurs
