Cedima CTS-125 G Manuel de l'opérateur
OPERATING MANUAL
and
SAFETY INSTRUCTIONS
BENCH SAW
CTS-125 G
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
CEDIMA®
Bench Saw CTS-125 G
Article-No. 46 1473 1251
Revision index 001 Issue May 03, 2005
Serial number of the operating manual 70 9998 1002
Thank you for choosing a CEDIMA® product.
The mor familiar you are with it, the easier you will find the use of a CEDIMA® product.
Therefore we kindly ask you:
to read the information gathered in this operating manual before you begin working with your
newly purchased product. You will find important notes concerning the operation so that you can
make the most out of the technical advantages offered by your CEDIMA® product. Moreover,
you will find useful tips for maintenance and for maintaining the safety of operation, accident
protection and value of your machine as much as possible.
CEDIMA® Diamantwerkzeug- und Maschinenbauges. mbH
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
CEDIMA®
Diamantwerkzeug- und Maschinenbauges. mbH
Celle/Germany
© Copyright CEDIMA® – Technical Documentation
All rights reserved as per DIN 34. No part of this document may be reproduced, adapted, stored
in a retrieval system or transmitted, in any from or bay any means, electronic, mechanical,
photocopying, recording or otherwise, or translated into a foreign language without the prior
consent of CEDIMA® in writing.
Warranty
The information contained in this publication may change without prior notice.
CEDIMA® do not give any guarantee for this publication. Furthermore,
CEDIMA® do not take any liability for faults which may be contained in this publication/spare
parts list nor for any secondary damages which may arise from the delivery, performance or use
of the material.
Trademark
is a registered trademark of CEDIMA®
Diamantwerkzeug- und Maschinenbauges. mbH
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
ENGLISHDEUTSCHFRANÇAIS
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
W. Rudolf (Geschäftsführer)
Uniform Statement of Conformity
This ist to certify, that on the basis of the directive 98/37/CE (their modifications inclusive) of
the European Parliment and Community of 22. June 1998
the Bench Saw CTS-125 G starting from year of manufacture 2005
of CEDIMA® Diamantwerkzeug- und Maschinenbauges. mbH,
Lärchenweg 3, D-29227 Celle/Germany
complies with the following standards EN 12100-1, EN 12100-2,
EN 12418, 2000/14/CE
Einheitliche Konformitätsaussage
Hiermit wird bestätigt, dass auf der Grundlage der Richtlinie 98/37/EG (inklusive deren
Änderungen) des Europäischen Parlaments und des Rates vom 22. Juni 1998
die Tischsäge CTS-125 G ab Baujahr 2005
der CEDIMA® Diamantwerkzeug- und Maschinenbauges. mbH,
Lärchenweg 3, D-29227 Celle
mit folgenden Normen und Richtlinien übereinstimmt: EN 12100-1, EN 12100-2,
EN 12418, 2000/14/CE
Déclaration Uniforme de Conformité
Le présent document a pour but de certifier que sur la base de la directive 98/37/CE (inclus
leurs mdifications) de la Parlement et de la Communauté en date du 22 juin 1998
les Scie à Table CTS-125 G à partir de l’année de construction 2005
de CEDIMA® Diamantwerkzeug- und Maschinenbauges. mbH,
Lärchenweg 3, D-29227 Celle/Allemagne
est conforme aux normes et directives EN 12100-1, EN 12100-2,
EN 12418, 2000/14/CE
Preface
This operating manual will help you to get to know the machine and to use it for applications it is
intended for.
The operating manual provides important information on how to use the machine safely, prop-
erly and economically. Follow the instructions for use, and you help to avoid risks, reduce repair
costs and downtimes, maintain the dependability and extend the useful life of the machine.
This operating manual is to be completed with your country‘s existing rules for the prevention of
accidents and for the protection of the environment.
The operating manual must permanently be at hand, in the same location where the machine is
used.
This operating manual must be read and observed by any person who uses the machine or
works on it. E.G.:
– operation, including preparation of the machine, clearing of minor faults on site, disposal of
waste, care maintenance, disposal of process substances and auxiliary substances
– maintenance (inspection, repairs) and/or
– transport.
Beside the instructions given in the operating manual and the occupational health and safety
regulations which are valid in your country, any existing, recognised rules for professional and
safe working must be observed.
This operating manual provides full information as required for using the machine properly, but
should you feel the need to contact us with any queries, please do not hesitate to contact one of
our field representatives, or contact us directly:
CEDIMA® Diamantwerkzeug
und Maschinenbauges. mbH
Lärchenweg 3 • 29227 Celle/Germany
Phone +49(0)5141/8854-0
Fax +49(0) 51 41/ 8 64 27
internet: www.cedima.de
www.cedima.com
e-mail: [email protected]
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
Contents of the operating manual
Uniform Statement of Conformity
Preface
CHAPTER 1 Technical data and accessories
1.0
1.1
1.2
1.3
Technical specifications of the bench saw CTS-125 G
Sound ranging
Items supplied with the machine
Special accessories
1-1
1-1
1-2
1-2
CHAPTER 2 Description of the bench saw
2.0 The bench saw CTS-125 G 2-1
CHAPTER 3 General safety instructions
3.0
3.1
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10
Basic/general safety instructions for bench saws
Warnings and symbols
Principles of proper use
Organisational measures
Selecting qualified staff; general duties
Safety information on certain operational phases
I - Normal operation
II - Special work related to the use and maintenance of the machine
as well as fault clearing and disposal
Information on special risks related to the electricity
Gas, dust, vapour, smoke
Noise
Lighting
Oils, greases and other chemical substances
Transporting the machine
3-1
3-1
3-1
3-1
3-2
3-2
3-2
3-3
3-4
3-5
3-5
3-5
3-5
3-5
CHAPTER 4 Installation and operation
4.0
4.0.1
4.1
4.2
4.2.1
4.3
4.3.1
4.3.2
4.4
4.4.1
4.4.2
4.4.3
4.5.
4.5.1
4.5.2
4.6.
4.6.1
4.6.2
4.7
4.7.1
4.7.2
4.7.3
4.8.
Installation and operation of the bench saw CTS-125 G
To be checked on delivery
Setting up the bench saw
Cooling and rinsing water
The water pump
Installing the diamond saw blade
General information concerning the installation
Mounting the diamond saw blade
Checking the adjustment of the swivel cutting arm
Adjusting the swivel arm for full cutting depth
Adjustment for cutting at a constant depth with fixed swivel cutting arm
Checking and adjusting the cutting head swivel function (bevel cut)
The electrical connections in general
The electrical connections of the bench saw CTS-125 G
Using a cable drum or supply line
General information concerning the use of the bench saw CTS-125 G
Switching ON/OFF the emergency stop of the CTS-125 G and water pump
Overload protection of the saw blade drive motor
Preparation for cutting operation, position of the operator
Cutting with the “swivel cut” (free-movable swivel cutting arm)
Cutting with the swivel cutting arm in a fixed position (constant cutting depth)
Cutting with the cutting head swivel device (mitre cut)
Changing the diamond saw blade
4-1
4-1
4-1
4-5
4-5
4-6
4-6
4-7
4-9
4-9
4-10
4-10
4-11
4-11
4-12
4-12
4-12
4-13
4-13
4-14
4-14
4-14
4-15
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
Contents of the operating manual
4.9
4.10
After using the bench saw
Handling the special accessories
4-15
4-15
CHAPTER 5 Maintenance and care
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.7.1
5.7.2
5.7.3
5.7.4
5.7.5
5.8
5.9
Maintenance and care of the bench saw CTS-125 G
Cleaning - cleaning agents
Procedure for cleaning
- Dry cleaning
- Wet cleaning
Maintenance and care of the motor
Maintenance and care of the water pump
Maintenance intervals table for the CEDIMA® bench saw CTS-125 G
Safety checks of the electrical system according to (Employers’ liability insurance association)
BGV 4 § 5, instruction for execution, paragraph 1 No. 2
Table 1 A: Repeated controls of stationary electrical installations and equipment
Table 1 B: Repeated controls of non-stationary electrical installations and equipment
Maintenance work
Adjusting the end stop of the swivel cutting arm for full cutting depth (swivel cut)
Adjusting the end stop of the cutting head swivel device (mitre cut)
Checking and adjusting the roller table, rollers and guides
Adjusting the roller table locking device
Cleaning the water pump
Longer stand-down times, winter operation, storage
Transporting the bench saw CTS-125 G
5-1
5-1
5-1
5-1
5-1
5-2
5-2
5-3
5-4
5-4
5-4
5-5
5-5
5-6
5-7
5-8
5-8
5-9
5-9
CHAPTER 6 Trouble shooting, what if…?
6.0
6.1
6.2
Fault / trouble shooting for the CEDIMA® bench saw CTS-125 G
Problems when starting (engine)
Problems when cutting (diamond saw blade)
6-1
6-1
6-2
CHAPTER 7 Wiring diagram
7.1
7.2
Wiring diagram of the CEDIMA® bench saw CTS-125 G with SOLIDMAN motor
Wiring diagram of the CEDIMA® bench saw CTS-125 G with EMG motor
7-1
7-2
CHAPTER 8 Appendix
8.0 Terms of warranty 8-2
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
1-1
Technical data and accessories
1.0 Technical specifications of the bench saw CTS-125 G
Output and
electrical ratings of the drive motor
Electric protection
SOLIDMAN: 2,2 kW (2800 rpm)
230 V at 50 Hz, 10 Amp.
EMG: 2,2 kW (2770 rpm)
230 V at 50 Hz, 12 Amp.
IP 55
Saw blade diameter maximum
Saw blade diameter minimum
Max. cutting depth
Max. cutting length
Saw blade receptacle Ø
Speed (rpm) of the blade shaft (rated speed)
400 mm
300 mm
125 mm
510 mm (at a cutting depth of 10 mm)
25,4 mm
SOLIDMAN: 2800 min-1, EMG: 2770 min-1
Dimensions Length
Width
Height
Weight
Weight inclusive water
1145 mm
580 mm (700 mm inclusive measured support legs)
605 mm (transport), 1345 mm (ready to work)
76,5 kg
approx. 111,5 kg
Water supply Output of water pump
Water capacity
approx. 11,6 l/min
approx. 35 l
Water is led to the diamond saw blade through the water distributor at the saw blade guard
Electric fuse protection within the electrical
distributor (mains supply)
essential protection
preferable protection
L 16 Ampere
G 16 Ampere
1.1 Sound ranging (as per DIN EN 31201, EN ISO 3744, 20007 14/EG)
CTS- 125 G
Sound pressure level at place of work (Lpa) 81,1 dB(A)
Sound power level (Lwa) 94,3 dB(A)
Sound ranging made with static machine, at rated speed, with saw blade (Ø 400 mm).
During cutting operation higher sound levels are possible to occur!
ENGLISH
• CEDIMA® • Technical Documentation • All rights reserved as per DIN 34 • Subject to modifications due to progressive development •
1-2
Technical data and accessories
1.2 Items supplied with the machine
4 x Support legs of length 880 mm (visible length 710 mm, mounted)
4 x Wing nuts M8 x 16 (for mounting the support legs)
1 x Arbor
1 x Ring spanner SW 30
1 x Adjustable lateral stop (setting range 0° to 60° right/left)
1 x Spray guard canvas
2 x Plug for water trough (fixed to the frame)
1 x Operating Manual and Spare Parts List
1.3 Special accessories
JOLLY-table - adjustable
for precise angle cuts
PRISM
for round shaped material
Adjustable angle stop
(range of adjustment approx. 240°)
For further accessories please refer to the present CEDIMA®-price list.
CEDIMA® is not responsible for any damages resulting from the operation of accessories that do not
correspond to CEDIMA®’s specifications.
For information on the suitable type of CEDIMA® diamond saw blade please refer to the price list and the
product brochure.
For special applications please ask CEDIMA® for advice.
Table des matières
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