Cassese CS 960 Manuel utilisateur
CS 960
Cassese Communication
Z15768
Manual Operated Double-Mitre Saw 45°
Instructions for Use &
Technical Data
VERSION 2 - 09-2005
CS 960 DESCRIPTION
Left vertical clamp
handle
Left vertical
clamp (option)
Main case
Main case handle
Left table
Right table
Moulding guide
Extraction nozzles
Offcut outlet
Blade carriage arms
Left horizontal
clamp
Left horizontal
clamp handle
Machine identity
plate
LEFT SIDE OF MACHINE
Electrical
contactor
RIGHT SIDE OF MACHINE
Air supply
Right vertical clamp handle
Right vertical clamp (option)
Electrical cabinet door
Left table support
bracket
Right table support
bracket
Levelling foot (x4)
Foot locking nut
(x4) Clamp control pedal
Cover safety screw
A
Isolation valve
Removable panel
PRODUCT NAME CS 960
Year of creation 2005
Cutting capacity:
maximum width 160 mm
maximum moulding height 110 mm
Blade dimensions Ø350 mm
Bore Ø30 mm
Maximium cutting length: 1500 mm
Rotation speed: 2800 rpm (50-60Hz) 3400 rpm (60Hz)
Electrical power supply
Power cable, standard, section
2 power motors (compliant with standard EN 60204 ) 1.5 kW
Extraction nozzle, ext. dia. 2x100 mm
Extraction compliant with standards: 28 m3/s at 4 m for Ø100
Air supply: 4 bar min. / 4 to 6 bar
Max. consumption: 2,3l / cycle
Weight 950 kg (# < 58) / 710 Kg (# > 57)
Noise ( compulsory ear protection) 85 dB
TECHNICAL DATA
B
CUTTING CAPACITY (OVERALL)
Options: - Right extension arm:
- Z15732 : 2 metres - Z15731 : 1,00 metres
- Digital measuring stop* (on request / Factor Adaptation):
- Z15736 : Smart Stop - Z15735 : Quick Stop
Dimensions in mm
230v Mono/ 30A 230vTRI/ 16A - 400vTRI/ 10A
3x 2.5 H07 RNF 3G2.5 4x 1.5 H07 RNF 4G1.5
for max. width = 160
C
CS 960 DESCRIPTION A
TECHNICAL DATA B
CS 960 OVERALL DIMENSIONS C
I - INTRODUCTION 1
II - UNPACKING & HANDLING 2, 3
III - SETTING UP THE MACHINE
- Installing the right and left tables 4,5
- Electrical connections 6
- Air connections 6
- Dust extraction 6
IV - START-UP
- Control panel 6, 7
V - SAWING
- Horizontal clamp setting 7
- Vertical clamp setting 8
- First cut on the left 8
- Measuring the first piece 9
- Cutting the first piece 10
VI - PREVENTIVE AND CORRECTIVE MAINTENANCE
- Opening the main case 11
- Removing / refitting the blades 11
- Replacing the martyr cube 12
- Preventive maintenance / Troubleshooting 12
LIST OF WEARING PARTS
TECHNICAL DRAWINGS AND PARTS LISTS
Contents
I- INTRODUCTION
The CS 960 saw is used to produce 45° mitre cuts on all mouldings made
from solid or reconstituted wood, with or without coating (paint, varnish,
plastic, paper, metal leaf such as gold, bronze, aluminium, etc.).
It cannot be used for:
·Moulding profiles that do not have a 90° heel at least 5 mm high,
· Any metal profiles,
· Thin extruded plastic profiles:
(plastic cords, trimming, etc.).
Its two circular blades are driven by two electric motors.
The moulding is clamped automatically by vertical (option) and horizontal
(standard) pneumatic cylinders.
A control, actuating the release of the blade carriage ensures operator safety
by keeping hands out of range of the blades.
The electrical control equipment is installed in a cabinet at the front of the
machine.
The pneumatic equipment is installed in the base and on the right-hand side
of the machine.
This machine was built to meet safety and hygiene requirements. It is
forbidden to modify the electrical and pneumatic equipment, remove
protective equipment installed on delivery or modify the machine safety
devices.
Saw CS 960 cannot be used by more than one operator at a time.
1
Residual Risks
Hands must never be inserted inside the main case as this contains the
clamping cylinders and rotating saw blades in their rest position.
For any other work inside the machine:
See the «Maintenance» section of this manual (page 11).
This machine is packed in a crate containing:
· 1 right table extension with Slot base measuring system + Fixed stop
· 1 left table extension
· 1 box containing:
- 1 Allen key, 10 mm (blade removal) - 1 Allen key, 4 mm (table assembly)
- 1 Allen key, 2,5 mm + 1 Allen key, 5 mm+1Allenkey, 6 mm
- 1 quick-fit connector (fitted on machine)/1barbedconnector / 1 USA connector / 1
quick-fit coupling (see page 6)/1bladesteadying handle
II - UNPACKING AND HANDLING
Using a screwdriver, open the crate fasteners then remove the lid and 4 sides.
Leaving the protection in place , remove :
1) the accessories box, the left and right blade carriage
arms and the left table extension located below the ma-
chine,
2) the right table extension located behind the machine.
Leave the pedal in place on the cutting table as it is wired
to the cabinet.
Using a cross-head screwdriver, remove the blocks from
the 4 feet of the machine.
For handling, a lift truck with forks at least 115 cm long must be used. The forks must be
positioned correctly below the frame: See below. Gross weight of the machine: 950 kg
BLOCK
2
Manutención por la cara anterior
Manutención por el costadoManutención por el costado
2 cales de bois 120 x 150 x 850
2 cuñas de madera 120 x 150 x 850
2 wooden blocks 120 x 150 x 850
Fourches du matériel de levage
Horquillas del equipo de elevación
Forks of the lifting equipment
Manutention par la face avant / Handling from the front
Manutention par le côté / Handling from the side
2 cales de bois 120 x 150 x 850
2 cuñas de madera 120 x 150 x 850
2 wooden blocks 120 x 150 x 850
Fourches du matériel de levage
Horquillas del equipo de elevación
Forks of the lifting equipment
Once the machine is installed, removed the protection. Open the removable panel at the rear of
the machine after removing the 4 screws (5-mm Allen key). Release the two pieces of wood
blocking the blade carriages (safety measure during transport). Refit the removable panel and
the 4 screws.
CAUTION: NEVER USE THE MACHINE WITHOUT REFITTING AND THE REAR
PANEL AND ITS SCREWS.
CAUTION:
SAFETY DIS-
TANCE =
50 MM
3
CAUTION: SETTING THE FORK SPACING
MOVING THE PALLET TO THE FLOOR: FRONT PANEL = 670 MM - SIDE: 530 MM
THEN SET THE FORK SPACING FOR THE REMAINING MOVEMENT (SEE DRAWING BELOW).
POSITION OF THE FORKS: EQUIDISTANT FROM THE FRAME AXIS.
III - SETTING UP THE MACHINE
There must be sufficient clearance around the machine to allow free
movement and access for maintenance (see page C).
The CS 960 must be installed on a stable, flat floor capable of
supporting its weight (950 kg). Before making any electrical and
pneumatic connections, level the machine by means of the adjustable
feet.
Use a 24-mm open-end spanner on lock nut CE and a 12-mm open-
end spanner for base B. Tighten lock nut CE firmly after adjustment
and levelling.
As the work surface is 900 mm from the floor it may be necessary to
have a platform available for operator of short stature.
B
CE
Assembling the left and right tables
Open the main case by fully
loosening safety screw VS
and releasing left and right
spring clips SG / SD.
SG
SD
VS
Remove screws A, B and C, D (on the right and left sides of the
machine frame) and screws E, F of the cylindrical suppports (on
the extension support brackets) with a 5-mm Allen key.
A B
C D
E F
The cutting table has 2 series of 3 screws and 2 rule supports R, which secure the right and left stops BD and
BG.
BG BD
BMI
BMI
BD
BG RR
VV
4
1 2 3
3 2 1
BG BD
BMI
D’ C’ B’ A’
Using a 4-mm Allen key, slightly loosen the locking screws on stops BD and BG located beolw each table
extension. This allows stops BD and BG to slide along them.
Position the left extension support bracket
below the left table.
Slide stop BG of the left extension into
screws 1-2-3 and the 2 rule supports R of the
left table.
Screw the extension to the frame (at C’ and
D’) using screws C and D. Secure the
cylindrical support of the bracket using
screw E.
Set the extension level with the cutting table.
Position the right table support
bracket below the right extension.
Slide right extension stop BD into
screws 1-2-3 of the right table and
the screws of the 2 rule supports
until it is stopped by screws R and
B’.
Screw the extension to the frame
(at A’ and B’) using screws A and
B. Secure the cylindrical support
of the bracket using screw F.
Tighten screws 1,2,3 and the rule
support screws. Set level.
Slide stop BG fully home through screws 1,2,3
and the screws of the 2 rule supports, until it is
stopped by screw B.
R
Measure the distance (1) between stops BD and BMI
and (2) set the same distance at the middle of the exten-
sion, by adjusting BD. Tighten the screw on the
underside. (3) Repeat the operation at the end of BD.
Once the stop spacing is
set, retighten the remaining
screws below the table.
12
3
BG
Retighten the locking screws below the table
extension.
B
BD
BD
BMI
Do not loosen the screws of the internal measuring stop BMI (factory setting).
Using the 4-mm Allen key, tighten screws 1,2,3
and the screws of the 2 rule supports.
B’
5
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