Case 845B VHP Manuel utilisateur

Service Manual

1/1

Part Number

48050419D

4th Edition

English 10/2017

Printed in Brazil

Part Number

48050419D

4th Edition

English 10/2017

Motor Graders Motor Graders

845B VHP

865B VHP

885B VHP

865B AWD

885B AWD

845B VHP

865B VHP

885B VHP

865B AWD

885B AWD

SERVICEMANUAL

845BDirectdrivetransmission,Tier3,madeinBrazil[HBZN0845VBAF00184

-],845BTorqueconvertertransmission,Tier3,madeinBrazil

[HBZN0845VCAF01093-],865BDirectdrivetransmission,Tier3,madein

Brazil[NBAF15000-],865BTorqueconvertertransmission,Tier3,madein

Brazil[NBAF14004-],865BAWDDirectdrivetransmission,Allwheeldrive

(AWD),Tier3,madeinBrazil[HBZN0865TBAF00840-],885BDirectdrive

transmission,Tier3,madeinBrazil[HBZN0885LBAF00098-],885BTorque

convertertransmission,Tier3,madeinBrazil[HBZN0885PCAF00871-],

885BAWDDirectdrivetransmission,Allwheeldrive(AWD),Tier3,made

inBrazil[HBZN0885TBAF00558-]

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LinkProduct/Engine

ProductMarketProductEngine

845BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0845VBAF00184-]

AustraliaNewZealandF4HE9687W*J101

845BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0845VBAF00184-]

LatinAmericaF4HE9687W*J101

845BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0845VBAF00184-]

AsiaPacicF4HE9687W*J101

845BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0845VBAF00184-]

MiddleEastAfricaF4HE9687W*J101

845BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0845VBAF00184-]

NorthAmericaF4HE9687W*J101

845BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0845VCAF01093-]

AustraliaNewZealandF4HE9687W*J101

845BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0845VCAF01093-]

NorthAmericaF4HE9687W*J101

845BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0845VCAF01093-]

LatinAmericaF4HE9687W*J101

845BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0845VCAF01093-]

AsiaPacicF4HE9687W*J101

845BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0845VCAF01093-]

MiddleEastAfricaF4HE9687W*J101

865BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[NBAF15000-]

LatinAmericaF4HE9687C*J100

865BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[NBAF15000-]

AustraliaNewZealandF4HE9687C*J100

865BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[NBAF15000-]

AsiaPacicF4HE9687C*J100

865BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[NBAF15000-]

MiddleEastAfricaF4HE9687C*J100

865BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[NBAF15000-]

NorthAmericaF4HE9687C*J100

865BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[NBAF14004-]

AsiaPacicF4HE9687C*J100

48050419D06/10/2017

Find manuals at https://best-manuals.com

ProductMarketProductEngine

865BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[NBAF14004-]

NorthAmericaF4HE9687C*J100

865BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[NBAF14004-]

AustraliaNewZealandF4HE9687C*J100

865BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[NBAF14004-]

MiddleEastAfricaF4HE9687C*J100

865BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[NBAF14004-]

LatinAmericaF4HE9687C*J100

865BAWDTransmissãode

acionamentodireto,tração

emtodasasrodas(AWD),

Tier3,produzidonoBrasil

[HBZN0865TBAF00840-]

NorthAmericaF4HE9687C*J100

885BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0885LBAF00098-]

MiddleEastAfricaF4HE9684L*J100

885BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0885LBAF00098-]

LatinAmericaF4HE9684L*J100

885BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0885LBAF00098-]

NorthAmericaF4HE9684L*J100

885BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0885LBAF00098-]

AsiaPacicF4HE9684L*J100

885BTransmissãodeacionamento

direto,Tier3,produzidonoBrasil

[HBZN0885LBAF00098-]

AustraliaNewZealandF4HE9684L*J100

885BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0885PCAF00871-]

AustraliaNewZealandF4HE9687K*J105

885BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0885PCAF00871-]

MiddleEastAfricaF4HE9687K*J105

885BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0885PCAF00871-]

LatinAmericaF4HE9687K*J105

885BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0885PCAF00871-]

NorthAmericaF4HE9687K*J105

885BTransmissãodoconversor

detorque,Tier3,produzidono

Brasil[HBZN0885PCAF00871-]

AsiaPacicF4HE9687K*J105

885BAWDTransmissãode

acionamentodireto,tração

emtodasasrodas(AWD),

Tier3,produzidonoBrasil

[HBZN0885TBAF00558-]

NorthAmericaF4HE9684L*J100

48050419D06/10/2017

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Contents

INTRODUCTION

Transmission..............................................................................21

[21.113]Powershifttransmission............................................................21.1

[21.135]Powershifttransmissionexternalcontrols..........................................21.2

[21.105]Powershifttransmissionhydrauliccomponents....................................21.3

[21.155]Powershifttransmissioninternalcomponents......................................21.4

[21.700]Torqueconverter...................................................................21.5

[21.900]Hydraulicpumpdrive...............................................................21.6

Frontaxlesystem.......................................................................25

[25.108]Finaldrivehub,steeringknuckles,andshafts.....................................25.1

[25.400]Non-poweredfrontaxle............................................................25.2

Rearaxlesystem........................................................................27

[27.100]Poweredrearaxle..................................................................27.1

[27.106]Rearbevelgearsetanddifferential................................................27.2

[27.120]Planetaryandnaldrives..........................................................27.3

Brakesandcontrols....................................................................33

[33.110]Parkingbrakeorparkinglock......................................................33.1

Hydraulicsystems.......................................................................35

[35.000]Hydraulicsystems..................................................................35.1

Framesandballasting.................................................................39

[39.100]Frame..............................................................................39.1

[39.140]Ballastsandsupports..............................................................39.2

Steering.....................................................................................41

[41.200]Hydrauliccontrolcomponents......................................................41.1

Cabclimatecontrol.....................................................................50

[50.100]Heating.............................................................................50.1

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[50.104]Ventilation..........................................................................50.2

[50.200]Airconditioning.....................................................................50.3

Electricalsystems.......................................................................55

[55.000]Electricalsystem...................................................................55.1

[55.100]Harnessesandconnectors.........................................................55.2

[55.201]Enginestartingsystem.............................................................55.3

[55.301]Alternator...........................................................................55.4

[55.302]Battery..............................................................................55.5

[55.010]Fuelinjectionsystem...............................................................55.6

[55.024]Transmissioncontrolsystem.......................................................55.7

[55.051]CabHeating,Ventilation,andAir-Conditioning(HVAC)controls...................55.8

[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.9

[55.020]Transmissionspeedsensors.....................................................55.10

[55.DTC]FAULTCODES..................................................................55.11

Dozerbladeandarm...................................................................86

[86.110]Dozerblade........................................................................86.1

Tools.........................................................................................89

[89.128]Ripperassembly...................................................................89.1

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48050419D06/10/2017

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INTRODUCTION

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Contents

INTRODUCTION

Safetyrules-Batteries(*)......................................................................3

Variabledisplacementpump-Safetyrules(*)..................................................5

Torque-Minimumtighteningtorquesfornormalassembly(*).................................6

MaintenancechartandLubrication(*)........................................................11

MaintenancechartandLubrication(*)........................................................13

MaintenancechartandLubrication(*)........................................................15

Consumables(*)..............................................................................17

Consumables(*)..............................................................................19

Consumables(*)..............................................................................21

Conversionfactors(*).........................................................................23

(*)Seecontentforspecicmodels

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INTRODUCTION

Safetyrules-Batteries

845B

865B

885B

WARNING

Improperoperationorserviceofthismachinecanresultinanaccident.

Beforeworkingonanycomponent(s)oftheelectricalcircuit,putthestarterswitchkeyintheoff(shut

down)position.Whendisconnectingbatteries,alwaysdisconnectthenegative(-)cablerst.When

reconnectingbatteries,alwaysconnectthenegative(-)cablelast.

Failuretocomplycouldresultindeathorseriousinjury.W0264A

WARNING

Electricalshockhazard!

Beforeworkingonanypartoftheelectricalsystem,disconnectthebatterygroundcable.Complete

allelectricalworkbeforeconnectingthecable.

Failuretocomplycouldresultindeathorseriousinjury.W0129A

WARNING

Batterygascanexplode!

Topreventanexplosion:1.Alwaysdisconnectthenegative(-)batterycablerst.2.Alwaysconnect

thenegative(-)batterycablelast.3.Donotshortcircuitthebatterypostswithmetalobjects.4.Do

notweld,grind,orsmokenearabattery.

Failuretocomplycouldresultindeathorseriousinjury.W0011A

WARNING

Explosionhazard!

Whenjump-startingthemachine,connectanddisconnectthejumpercablesexactlyasindicatedin

thismanual.DONOTconnectthejumpercablestothemachinebatteryterminals.Makesureno

personsareneartheconnectingpointsbeforestartingtheengine.Starttheenginefromtheoperator’s

seat.

Failuretocomplycouldresultindeathorseriousinjury.W0342A

WARNING

Explosivegas!

Batteriesemitexplosivehydrogengasandotherfumeswhilecharging.Ventilatethechargingarea.

Keepthebatteryawayfromsparks,openames,andotherignitionsources.Neverchargeafrozen

battery.

Failuretocomplycouldresultindeathorseriousinjury.W0005A

WARNING

Hazardouschemicals!

Batteryelectrolytecontainssulfuricacid.Contactwithskinandeyescouldresultinsevereirritation

andburns.Alwayswearsplash-proofgogglesandprotectiveclothing(glovesandaprons).Wash

handsafterhandling.

Failuretocomplycouldresultindeathorseriousinjury.W0006A

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