Carbatec BAS-250C Manuel utilisateur

10″BANDSAW

OWNER’S MANUAL

zAssembly

zOperating

zRepair parts

FOR YOUR SAFETY:READALL INSTRUCTIONS CAREFULLY

Contents

1.0 General 2.5 Safety Information

1.1 Specifications 2.6 Electrical Installation

1.2 User Responsibility/Warranty 3.0 Accessories

1.3 Final Assembly and Installation 3.1 Mitre Fence

2.0 Settings 4.0 Electrical Wiring Diagrams

2.1 Changing and Setting the Sawblade 5.0 Spare Parts List/Exploded View Drawing

2.2 Blade Guiding

2.3 Setting the Cutting Height

2.4 Saw Table Tilt

1.0General

1.1 Specifications

Dimensions (lxwxh) 800x330x420 mm

Weight with motor 33 kg

Table height from floor 368 mm

Throat width 245 mm

Max. cutting height 120 mm

Sawblade width 6-13 mm

Sawblade length 1790 mm

Sawtable size 290x290 mm

Sawtable tilt 0° - 45°

Sawblade speeds 700 m/min

Motor capacity 350 W

1.2 User Responsibility/Warranty

This appliance will perform in conformity with the description contained in the instructions provided.

This machine must be checked periodically. Defective equipment (including power cables) should not

be used. Parts that are broken, missing, obviously worn, distorted or contaminated, should be

replaced immediately. Should such repair or replacement become necessary, it is recommended that

only genuine replacement parts ate used and that such repairs ate carried out by qualified persons.

This appliance or any of its parts should not be altered or changed from standard specifications. The

user of this machine shall have the sole responsibility for any malfunction which results from improper

use or unauthorized modification from standard specifications, faulty maintenance, damage or

improper repair by anyone other than qualified person.

- 2 -

1.3 Final Assembly and Installation

Unpack machine and check forany visible damage which may have occurred during transport. If a damage is detected

notify your dealer immediately.

This machine is shipped partly disassembled saw table, Mitre Fenceand star knob have to be installed prior to use.

zRemove the wing nut and Hex. socket head cap screw the table.

zPlace the table onto the uppertable trunnion.

zInstall to trunnion with 4 each serrated lock washer and hexagon

head screw M6x12.

zAttach the wing nut and Hex. socket head cap screw to table

with the wrench Hex.

zPlace table insert into the table center hole (table insert with

wide slot for bevel cuts only).

zPlace the star knob into the hole on the frame

After installation adjust the table so that thesawblade runs through the center of the table insert’s slot.

Centering the table

zLoosen the screws holding the lower table trunnion.

zMove table sideways as required, until sawblade runs through the

center of table insert.

- 3 -

Setting the Table Square with the Sawblade

The saw table can be tilted up to 45°. To tilt ,

loosen the wing nut of the table trunnion.

Loosen the wing nut on the turnnion and adjust the

table at 90°. with the blade.

Check the table with a square to make sure the table

is 90°. with the blade. If an adjustment is necessary,

loosen the screw and adjust the pointer to 0°.

To ensure sufficient upright stability of the machine it

should be bolted to floor, bench or table, or mounted

on the Workstand BAS, available as optional

accessory. For this purpose 4 - Φ6.5 mm holes are

provided in the machine’s base plate.

Dust Collection

The machine is fitted with a dust extracton port of 60mm diameter.

2.0 Band Saw Settings

2.1 Changing and Setting the Saw Blade

This band saw is factory-equipped with a general

purpose wood cutting blade, the blade set. To change

the blade, remove the wing nut and screw from the table.

Then slacken the blade tension by turning the hand

wheel on top of the upper wheel housing.

Fit new blade and tension lightly. The blade

should run in the center of the rubber lined band

saw wheels or else it may jump of. To check

tracking, turn upper wheel by hand. If required,

adjust tracking with the knurled handle at the rear

of the upper wheel housing.

It is recommended that when in use, the machine is connected to a suitable dust extractor.

- 4 -

2.2 Blade Guiding

The saw blades guide

of this band saw ensure

an exact guiding of the

blade for clean cuts.

When using narrow

blades ensure that the

lower blade guide

positively supports the

blade from both sides

and the rear. Set the

bearings of the upper blade guide to within approx. 0.5 mm of the blade, and the large thrust bearing against the back of the

blade, just clear of it. Do not set the bearing too close, as the friction generates heat, which may have an adverse effect on the

bearings and the saw blade as well.

2.3 Setting the Cutting Height

The upper blade guide should always be set as

close as practical against the work. To adjust,

loosen the wing nut at the side of the upper

wheel housing, and set the blade guide to the

required height. Tighten wing nut after setting.

2.4 Saw Table Tilt

For bevel cuts the saw table tilts steplessly through

45°。To tilt, loosen the wing nut on the table

trunnions, set table to the required angle and tighten

the wing nut again.

It is recommended to verify the correct angle setting

by making trial cuts in scrap wood.

- 5 -

2.5 Safety Information

1.Check that all guards are in place and securely locked

before switching the machine on.

2.Always disconnect from power when servicing this

machine.

3.Do not use bent or cracked band saw blades.

4.Replace table insert if slot has enlarged.

5.When cutting round stock use a suitable jig of fixture to

keep the work from turning.

6.When cutting boards in an upright position use a

suitable push block to prevent kickback.

7.Exchange the standard table insert against the one with

the wide slot before tilting the table.

8.To keep health risk to a minimum it is recommended to

always connect this band saw to a dust collector having

an air flow rate of at least 20m/s.

The most common hazards associated with the operation ofband saws ate the following:

-a hazard by the running saw blade, e.g. contact with the teeth of the blade.

-Flinging of cutoffs or knots.

-Work-piece kickback

The principal hazard areas of a band saw are:

-the work area

-the area around a running machine

-the kickback area

despite the use of the specific safety devices and compliance with all relevant regulations for the prevention of

accidents, when operating a band saw the followingresidual risks remain:

-hearing damage by excessivenoise

-danger of accidents in the unprotected cuttingarea of the running saw blade

-danger of injury when changing blades (dangerof cuts by the sharp teeth)

-endangering by flung about workpieces or parts

-squashing of fingers

-danger of injury by kickback of workpieces

-health risk caused by the dustemission, especially from oak and beechsaw dust.

2.6 Electrical Installation

This band saw is equipped with a 0.35 Kw 230V single-phase motor. Connect to a proper grounding type

receptacle.

Have damaged power cables replaced at once by a qualified electrician. Risk of electric shock if operated with a

damaged power cable.

Children should not operate this band saw.

- 6 -

3.0Accessories

3.1 Mitre Fence

Provides a Mitre Fence for angle cutting.

4.0 Wiring Diagrams

MOTOR

MOTOR CORD

POWERCORD

GREEN

YELLOW

GREEN

YELLOW

BROWN

BLUE

POWER

SWITCH

BLUE

BROWN

5.0 Spare parts list

Key No. Description Key No. Description

1 Band saw frame 47 Carriage bolt

2 Door upper 48 Hexagon screw

3 Door lower 49 Bearing ball

4 Upper wheel 50 Washer

5 Bearing ball 51 Bolt guide

6 Wing nut 52 Mount shaft

7 Pan head tapping screw 53 Tension angle

8 Star lock cap 54 Bolt guide

9 Bearing bolt upper 55 Lower guide shaft

10 Wheel carrier bracket 56 Lockwasher extend

11 Spring washer 57 Hex. nut with flange

12 Hex. nut 58 Carriage bolt

13 U-mount 59 Hex. nut with flange

14 Pan head screw 60 Washer

15 Shaft mount 61 Hex. socket head cap screw

16 Carriage bolt 62 J-belt

17 Blade tensioner 63 Bearing bolt lower

18 Blind rivel nut 64 Motor

19 Preruling torque type hex nut 65 Motor pulley

20 Slotted insert 66 Table trunnion lower

21 Spring washer 67 Wheel pulley

22 Housing 68 Lower guide mount

23 Washer 69 Pin guide seat

24 Hex. nut 70 Lower guide body

25 Tongue 71 Table

26 Lockwasher extend 72 Table insert

27 Hex. screw 73 Hex. socker head cap screw

28 Leaf spring 74 Carriage bolt

29 Lamello plug black 75 Glide piece

30 Star knob 76 Table trunnion upper

31 Hex. screw 77 Scale

32 Washer 78 Pan head tapping screw

33 Hex. screw 79 Lower wheel

34 Wing nut 80 Pan head cross screw

35 Hex. nut 81 Ring-retaining

36 Knurled thamb screw 82 Spacer bushing

37 Blade guard 83 Brush strip

38 Roller guide carrier extrusion 84 Carriage bolt

39 Guide angle 85 Hex. nut

40 Carriage bolt 86 Blade

41 Adjusting shaft 87 Pan head cross screw

42 Upper guide mount 88 Lock switch

43 Washer 89 Cover-switch plate

44 Preruling torque type hex nut 90 Washer

45 3-roller guide ass’y 91 Hex. nut

46 Screw socket set

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