Canon GP160DF Comment utiliser

REVISION 0

1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

FEB. 1999 FY8-23B3-000

GP160F/160DF/160

1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

Printed in Japan

Imprimé au Japon

Use of this manual should be strictly

supervised to avoid disclosure of confi-

dential information.

IMPORTANT

THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF

REFERENCE FOR WORK IN THE FIELD.

SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM

ACTUAL MACHINEVALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MAT-

TER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO

THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN

INFORMATION NOT APPLICABLE TO CERTAIN AREAS.

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan

CONTENTS

CHAPTER 1 MAINTENANCE AND SERVICING

A. Main Unit......................................1-1

1. Periodic replacement parts .....1-1

2. Estimated lifespan of

consumable parts....................1-1

B. ADF..............................................1-2

1. Periodic replacement parts .....1-2

2. Consumables replacement

targets .....................................1-2

C. Basic servicing procedures..........1-3

D. Cartridge storage and handling....1-4

1. Storage when the packing

seal is intact ............................1-4

2. Storage and handling when

the packing seal has been

opened ....................................1-5

CHAPTER 2 STANDARDS AND ADJUSTMENTS

A. Mechanical system.......................2-1

1. Right and left registration

adjustment...............................2-1

2. Image leading edge margin

adjustment...............................2-2

3. Attaching the scanner wire......2-2

4. Mirror positioning adjustment..2-3

5. Printer unit receptacle

connector mount positioning

adjustment...............................2-6

6. Check the pressure (nip width)

of the fixing pressure roller .....2-6

B. Electrical System..........................2-8

1. Automatic shading

adjustment...............................2-8

2. Image positioning

adjustment...............................2-8

3. Sensor check ........................2-11

4. Image processor PCB

replacement procedures .......2-13

C. ADF height adjustment...............2-14

1. Height check .........................2-14

2. Height adjustment.................2-15

D. Skew feed adjustment................2-16

1. Checking ADF skew feed......2-16

2. Adjusting skew feed ..............2-17

E. Adjusting image position............2-18

1. Checking image position.......2-18

2. Adjusting image position.......2-21

CHAPTER 3 ARRANGEMENT AND FUNCTIONS

OF ELECTRICAL PARTS

A. Clutches, solenoids......................3-2

B. Motor, fan .....................................3-4

C. Sensors........................................3-6

D. Switches, lamps, miscellaneous...3-8

E. PCBs..........................................3-10

F. Variable resistor (VR)/LED/check

pin listed by PCB plate...............3-12

1. Image processor PCB...........3-13

2. DC controller PCB/Sensor

PCB.......................................3-14

3. Feeder controller PCB

(Cassette feeder) ..................3-16

4. Modem board........................3-17

5. NCU board............................3-18

6. ADF.......................................3-19

A. User errors ...................................5-1 B. Service errors...............................5-8

CHAPTER 4 SERVICE MODE

A. Overview ......................................4-1

B. Operating Procedures..................4-2

C. Service mode menu list................4-3

D. SSSW Default Setting..................4-9

E. Parameter settings .....................4-24

1. SSSW settings......................4-24

2. Menu switch settings

(#2 MENU)............................4-42

3. Numeric settings by type

(#3 NUMERIC Param.) .........4-44

4. Special settings

(#4A SPECIAL).....................4-47

5. Country type setting

(#5 TYPE)..............................4-49

6. Document scanning function

setting (#6 SCANNER) .........4-49

7. Printer parameter settings

(#7 PRINTER).......................4-50

8. Initialization of setting values

(#8 CLEAR)...........................4-54

9. ROM information display

(#9 ROM) ..............................4-55

10.CS SET (mirror mount

initialization setting)...............4-55

E. Test Mode (TEST MODE)..........4-56

1. Overview ...............................4-56

2. Test Mode menu....................4-57

3. D-RAM test <1:DRAM>.........4-64

4. CCD test <2:CCD TEST> .....4-65

5. PRINT test <3:PRINT> .........4-65

6. MODEM NCU test

<4:MODEM NCU> ................4-67

7. AGING test

<5:AGING TEST> .................4-71

8. FACULTY test

<6:FACULTY TEST> .............4-71

9. BOOK scanning test

<8:BOOK TEST>...................4-86

CHAPTER 5 SELF DIAGNOSIS

APPENDIX

A. GENERAL TIMING CHART.........A-1

B. SIGNALS AND

ABBREVIATIONS ........................A-3

C. GENERAL CIRCUIT DIAGRAM ..A-5

1. Image processor PCB ............A-5

2. DC controller PCB ..................A-8

3. Cassette Feader ...................A-10

4. ADF.......................................A-11

D. SPECIFICATIONS .....................A-13

1. Type ......................................A-13

2. Method..................................A-13

3. Functions ..............................A-14

4. Other.....................................A-15

5. Copy speed...........................A-16

6. Communication section ........A-17

7. Scanning system ..................A-18

8. Recording system.................A-18

9. Memory.................................A-18

10.Transmission functions .........A-19

11.Dialing...................................A-19

12.Reception functions..............A-20

13.Activity management

function .................................A-21

CHAPTER 1 MAINTENANCE AND SERVICING

1-1

CHAPTER 1 MAINTENANCE AND SERVICING

A. Main Unit

1. Periodic replacement parts

There are no parts in the unit that need to be periodically replaced.

2. Estimated lifespan of consumable parts

It may be necessary to replace parts due to wear or damage more than once during

the warranty period.The expected life (number of pages) of parts that do not need to be

replaced until they fail is indicated below. As of January, 1999

*1 A total of 4, including the main unit and a single level cassette feeder

A total of 8, including the main unit and a three-level cassette feeder

*2 A total of 4, including the main unit and a single level cassette feeder (2 separa-

tion rollers and 2 transport rollers)

A total of 8, including the main unit and a three-level cassette feeder (4 separa-

tion rollers and 4 transport rollers)

Table 1-1

no.

Part Name

Fixing assembly

Transfer corona

assembly roller

Paper feed roller

Separation roller,

transport roller

Multi-feeder paper

feed roller

Multi-feeder separa-

tion pad

Exhaust fan

Part No.

FG6-1259-000

RG5-3527-000

RB2-1821-000

RF5-2490-000

RB2-1820-000

RF5-2400-000

RH7-1354-000

Number of

parts

2*1

1 each *2

Estimated Number

of Pages Copied

150,000

200,000

25,000 hours

Remarks

25,000 hours

is 3 years of

24-hour con-

tinuous power

supply

The information in the table above is only an estimate, and may be revised in the light

of empirical data.

Caution:

CHAPTER 1 MAINTENANCE AND SERVICING

1-2

B. ADF

1. Periodic replacement parts

There are no parts in the unit that need to be periodically replaced.

2. Consumables replacement targets

These parts may require replacement once or more during the warranty period due

to deterioration or damage. The expected life (number of pages) of parts that do not

need to be replaced until they fail is indicated below.

As of January, 1999

Table 1-2

No.

Part Name

Pick-up roller/

separation roller

Friction bar

Stamp unit

Part No.

HG5-1652-000

FG6-1303-000

HH7-2206-000

Quantity

Expected life span

50,000 sheets

100,000 sheets

Remarks

The information in the table above is not unit counter data but the actual number of

sheets.It is only an estimate, and may be revised in the light of empirical data.

Caution:

CHAPTER 1 MAINTENANCE AND SERVICING

1-3

C. Basic servicing procedures

This product has no areas which require periodic service. However, in order to

extend the life of the product and parts, we recommend the following procedures be car-

ried out when carrying out service to replace consumable parts.

Table 1-3

No.

Procedure

Greet the customer

Test copy

Clean the optical unit

Clean the transfer guide

Clean the separation and

transport parts

• Separation static charge

eliminator

• Transport belt

Clean the fixing and deliv-

ery assemblies

• Fixing assembly inlet

guide

Clean the copy board

glass

Make a test copy

Tidy up around the unit

Inspection Items

Consult about the

machine’s condition

a. Image density

b. Soiled background

c. Character clarity

d.Leading edge margin

e.Fixing, faulty synchro-

nization, soiled reverse

side

Remarks

Clean with a blower brush.

When very soiled, use an

alcohol cleaner.Wipe the

white reference plate with a

dry cloth.

Remove the cartridge before

servicing.

CHAPTER 1 MAINTENANCE AND SERVICING

1-4

D. Cartridge storage and handling

Cartridges are constantly influenced by the surrounding environment whether the

packaging is sealed or opened, or the cartridge is installed in the main unit. The car-

tridge will deteriorate over time regardless of the number of pages copied. The pace of

this deterioration over time depends on the installed and storage environments. Please

take sufficient care when storing and handling the cartridge.

1. Storage when the packing seal is intact

When cartridges are stored in a warehouse or workshop, do not place them in loca-

tions other than those listed in Table 1-4.Also, take heed of the following points.

• Do not store in direct sunlight.

• Do not store in a location subject to strong vibrations.

• Do not handle roughly or drop.

Table 1-4Temperature and humidity conditions for storage

Total warranty period

Temperature

Normal

(90% of the total storage period)

Extreme

(10% of the total

storage period)

Maximum

temp.

Minimum

temp.

0 to 35˚C

35 to 40˚C

-20 to 0˚C

Temperature variation

(within a 3-minute span) 40˚C to 15˚C

-20˚C to 25˚C

Humidity

Normal

(90% of the total storage period)

Extreme

(10% of the total

storage period)

Maximum

humidity

Minimum

humidity

35 to 85%

85 to 95% RH

10 to 35% RH

Atmospheric pressure 460 to760mmHg

About 2.5 years

relative humidity (RH)

(0.1 to 1 atmospheric

pressure)

The total warranty period is the period effective from the date of manufacture printed

on the cartridge packing box.

Caution:

CHAPTER 1 MAINTENANCE AND SERVICING

1-5

2. Storage and handling when the packing seal has been opened

The photosensitive drum uses an organic photoconductor (OPC).The photosensitive

drum will deteriorate if exposed to strong light. Also, the cartridge contains toner, so

please provide customers with adequate explanations of storage and handling methods,

and advise them to always store the cartridge in a storage bag.

a. Storage environment after the packing seal has been opened

a) Always store in the storage bag.

b) Do not store in direct sunlight, near a window or other bright places. Do not store in

an automobile for long periods of time.

Even when the cartridge is in the storage bag, do not leave it for long periods in

direct sunlight or in an automobile.

c) Do not store in extremely high or low temperatures or humidity, or in a location which

experiences dramatic changes in temperature or humidity. (For example, next to a

heater or air conditioner.)

d) Do not store in a location exposed to corrosive gases (insecticides, etc.) or in a loca-

tion with air that has a high salt content.

e) Do not store in a location that is very dusty or filled with ammonia or organic solvent

fumes.

f) Do not store near computer monitors, disk drives or floppy disks. (The magnetism of

the cartridge may damage the data stored in these devices.)

g) Store out of reach of children and infants.

h) Store the cartridge between 0 to 35°C.

b. Cartridge shelf life

The shelf life of a cartridge is 2.5 years from the date of manufacture.The production

date is displayed in abbreviated form on the cartridge. Also, for customer use, the expi-

ration date , 2.5 years from the date of manufacture, is displayed on the cartridge pack-

ing box and on the main packing box. It is preferable to use up the cartridge before the

expiration date, because after that date the cartridge image quality deteriorates.

CHAPTER 1 MAINTENANCE AND SERVICING

1-6

c. Handling

a) When setting the cartridge in the copier, or when blank areas occur in the copy

image because toner runs out during copying, hold the cartridge level, as shown in

figure 1-1, and shake it several times at about 90Þ in both directions. After the toner

inside the cartridge has been leveled evenly, set the cartridge in the copier. If the

cartridge is shaken in a manner other than that described above, there is the danger

that toner may leak from the developing assembly and cleaning assembly.

Figure 1-1

In order to completely prevent output image stains due to toner leakage, be sure to

make 3-5 test copies after setting the cartridge in the copier.

b) As shown in Figure 1-2, do not hold the cartridge vertically or upside down. Also, do

not wave it about.

Figure 1-2

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