Canon PIXMA MP530 Manuel utilisateur

PIXMA MP530

SERVICE MANUAL

Revision 0

QY8-13AQ-000

Scope

This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for

qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information

applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your region.

Revision

This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the product. When

changes are made to the contents of the manual, Canon will release technical information when necessary. When substantial changes

are made to the contents of the manual, Canon will issue a revised edition.

The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used:

Trademarks

Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.

without the written permission of Canon Inc., except in the case of internal business use.

CANON INC.

Inkjet Device Quality Assurance Div. 2

451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

I. MANUAL OUTLINE

This manual consists of the following three parts to provide information necessary to service the PIXMA MP530:

Part 1: Maintenance

Information on maintenance and troubleshooting of the PIXMA MP530

Part 2: Technical Reference

ew technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA MP530

Part 3: Appendix

Block diagrams and pin layouts of the PIXMA MP530

Reference:

This manual does not provide sufficient information for disassembly and reassembly procedures. Refer to the graphics in the separate

Parts Catalog.

II. TABLE OF CONTENTS

Part 1: MAINTENANCE

1. MAINTENANCE

1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service

Engineer

1-2. Customer Maintenance

1-3. Product Life

1-4. Special Tools

1-5. Serial Number Location

2. LIST OF ERROR DISPLAY / INDICATION

2-1. Operator Call Errors

2-2. Service Call Errors

2-3. Fax Errors

2-4. Other Error Messages

2-5. Warnings

2-6. Troubleshooting by Symptom

󲩷󲩷󲩷󲩷 2-7. FAX communication troubleshooting

3. REPAIR

3-1. Notes on Service Part Replacement (and Disassembling / Reassembling)

3-2. Special Notes on Repair Servicing

(1) Power supply unit removal / reassembly

(2) Right and left side covers removal

(3) Middle panel R removal

(4) Front panel R removal

(5) Middle panel L removal

(6) Front panel L removal

(7) Front door unit removal

(8) Emblem removal

(9) ADF unit removal

(10) Scanner unit removal

(11) Main case removal

(12) NCU board ass'y removal

(13) NCU sub board ass'y removal

(14) Logic board ass'y removal

(15) Printer unit removal

(16) Operation panel unit / LCD unit removal

(17) DF guide sheet holder / DF guide sheet removal

(18) Document feed roller, Separation roller, and Separation tab cleaning

(19) Removal of the parts in the ADF unit

3-3. Adjustment / Settings

(1) Paper feed motor adjustment

(2) Grease application

(3) Waste ink counter setting

(4) White sponge sheet attachment

(5) User mode

(6) Service mode

Service mode operation

Destination settings

Waste ink amount setting

Button and LCD test

3-4. Verification Items

(1) Service test print

(2) EEPROM information print

(3) Fax report

4. MACHINE TRANSPORTATION

Part 2: TECHNICAL REFERENCE

1. NEW TECHNOLOGIES

2. CLEANING MODE AND AMOUNT OF INK PURGED

3. PRINT MODE

3-1. Normal Color Printing via Computer

3-2. Normal Grayscale Printing via Computer

3-3. Borderless Printing via Computer

3-4. Duplex Printing via Computer

3-5. Camera Direct Printing

3-6. Copying

4. FAQ (Problems Specific to the MP530 and Corrective Actions)

Part 3: APPENDIX

1. BLOCK DIAGRAM

2. WIRING DIAGRAM

3. CONNECTOR LOCATION AND PIN LAYOUT

3-1. Logic Board Ass'y

3-2. NCU Board

3-3. NCU Sub Board

3-4. Carriage Board (Print Head Connector)

4. SPECIFICATIONS

art 1

MAINTENANCE

1. MAINTENANCE

1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement

Consumables by Service Engineer

(1) Adjustment

Note: DO NOT loosen the red screws at both ends of the carriage shaft, securing the print head position, as they are not re-

adjustable.

The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit.

*1:Only for CD / DVD printing supported regions.

(2) Periodic maintenance

No periodic maintenance is necessary.

(3) Periodic replacement parts

There are no parts in this machine that require periodic replacement by a service engineer.

(4) Replacement consumables

There are no consumables that require replacement by a service engineer.

New Adjustment Timing Purpose Tool Approx.

time

EEPROM

initialization At logic board replacement To initialize settings. None. 1 min.

Destination settings

(EEPROM settings) At logic board replacement To set the destination. None.

Perform in the

service mode.

1 min.

Waste ink counter

resetting

(EEPROM settings)

- At logic board replacement

- At waste ink absorber

replacement

To reset the waste ink counter. None.

Perform in the

service mode.

1 min.

Waste ink amount

setting

(EEPROM settings)

- At logic board replacement To set the waste ink amount to the

waste ink counter.

None.

Perform in the

service mode.

1 min.

Paper feed motor

position adjustment At paper feed motor

replacement To adjust the belt tension. (Position

the paper feed motor so that the belt

is stretched tight.)

None. 5 min.

CD / DVD detection

sensor light volume

correction*1

- At logic board replacement

- At carriage unit replacement

To correct the light volume for the

CD / DVD detection sensor.

None.

Perform in the

service mode.

2 min.

Grease application - At carriage unit replacement

- At PR shaft ass'y

replacement

- At CL base or CL gear

replacement

- To maintain sliding properties of

the carriage shaft and the lift cam

shaft.

- To protect the machine's sliding

portions (gears and Open button).

FLOIL KG-107A 1 min.

󲩷Ink system function

check

- At logic board replacement

- At platen unit replacement

- At carriage unit replacement

To maintain detection functionality

for presence of the ink tanks and

each ink tank position.

None.

Perform in the

service mode.

1 min.

󲩷 LCD language

settings

At logic board replacement To set the language to be displayed

on the LCD.

None.

Perform in the

user mode.

1 min.

󲩷 Document pressure

sheet position

adjustment

- At document pressure sheet

replacement

- At document feed base

replacement

To adjust the pressure sheet to fit in

place to the four corners of the platen

glass when the cover is closed.

None. 2 min.

1-1

1-2. Customer Maintenance

*1:Only for CD / DVD printing supported regions.

Adjustment Timing Purpose Tool Approx.

time

Print head

alignment

(Auto/Manual)

At print head replacement. To ensure accurate dot placement. - Machine buttons

- Computer (settings via

the MP driver)

3 min.

Print head

cleaning When print quality is not satisfying. To improve nozzle conditions. - Machine buttons

- Computer (settings via

the MP driver)

1 min.

Print head deep

cleaning When print quality is not satisfying,

and not improved by print head

cleaning.

To improve nozzle conditions. - Machine buttons

- Computer (settings via

the MP driver)

2 min.

Ink tank

replacement When an ink tank becomes empty.

("No ink error" displayed on the

monitor, or short flashing of an ink

tank LED)

To replace the empty ink tank. None. 2 min.

Paper feed roller

cleaning

When paper does not feed properly. To clean the paper feed rollers. Machine buttons 2 min.

CD / DVD print

position

adjustment*1

At CD / DVD printing, when

necessary.

To correct CD / DVD print

position.

Computer (application

software)

5 min.

Bottom plate

cleaning

When the back side of the paper is

smeared. To clean the platen ribs. - Machine buttons

- Computer (settings via

the MP driver)

1 min.

Protrusions area

cleaning

When protrusions of the platen

inside the machine are stained.

To wipe ink off the protrusions of

the platen. Swab or the like 1 min.

Scanning area

cleaning When the following are dirty:

- Platen glass

- Document pressure sheet

- ADF glass

- White sheet in the back of the ADF

To clean the applicable items. Soft, dry, and clean lint-

free cloth. 1 min.

ADF cleaning When inside of the ADF cover is

dirty.

To clean the inside of the ADF

cover

Soft, dry, and clean lint-

free cloth. 1 min.

ASF sub- roller

cleaning

When the paper fed from the ASF is

smeared due to ink mist attached to

the ASF sub-rollers.

To clean the ASF sub-rollers. - Plain paper

- Machine buttons (paper

feed roller cleaning)

[See Part 2, 4. FAQ,

How to make and set

the ASF sub-roller

cleaning sheet, for

details]

1 min.

1-2

1-3. Product Life

(1) Machine

Specified print volume (I) or the years of use (II), whichever comes first.

(I) Print volume: 17,000 pages

(II) Years of use: 5 years of use

(2) Print head

Same as the machine life.

(3) Ink tank (target value)

Fax 1,500 character pattern 200 pages

Black 1,500 character pattern 9,400 pages

Color A4, 7.5% duty per color pattern 6,500 pages

A4, photo, borderless printing 200 pages

4 x 6, photo, borderless printing 400 pages

Postcard, photo, borderless printing 300 pages

Pattern Ink tank used Print yield

Black text PGI-5BK Approx. 820 pages

Color chart PGI-5BK Approx. 1,450 pages

CLI-8C Approx. 850 pages

CLI-8M Approx. 600 pages

CLI-8Y Approx. 540 pages

Photo chart CLI-8BK Approx. 1,650 pages

CLI-8C Approx. 430 pages

CLI-8M Approx. 290 pages

CLI-8Y Approx. 310 pages

󲩷

Black text: When printing the Canon standard pattern (1,500 characters per page) on A4 size plain paper, with the default

settings in the Windows XP driver, using Word 2003.

Color chart: When printing the ISO/JIS-SCID N5 pattern on A4 size plain paper in bordered printing, with the default settings

in the Windows XP driver, using Photoshop 7.0.

Photo chart: When printing the Canon standard pattern on 4" x 6" Photo Paper Plus Glossy in borderless printing, with the

default settings in the Windows XP driver, using Windows XP Photo Printing Wizard.

The print yield in the table above is an average value measured in continuous printing, using the ink tank immediately after it is

unsealed, until the ink is out. Ink yield may vary depending on texts and photos printed, application software, print mode, and

type of paper used.

When the machine is turned on and while printing, each ink may be used for protecting the print head and maintaining print

quality.

1-4. Special Tools

Name Tool No. Application Remarks

FLOIL KG-107A QY9-0057-000 To be applied to the sliding portions of the

carriage shaft, lift cam shaft, and machine's

sliding portions (gears).

In common with the

S520.

1-3

1-5. Serial Number Location

On the carriage flexible cable holder (visible on the right of the carriage after the machine is turned on, the scanning unit is

opened, and the carriage moves to center).

󲩷󲩷󲩷

To the table of contents To the top

1-4

2. LIST OF ERROR DISPLAY / INDICATION

Errors and warnings are displayed by the following ways:

1) Operator call errors are indicated by the Alarm LED lit in orange, and the error and its solution are displayed on the LCD in text.

2) Warnings during printing from a computer are displayed on the printer driver Status Monitor.

3) Error codes are printed in the "operator call/service call error record" area in EEPROM information print.

Buttons valid when an operator call error occurs:

1) ON/OFF button: To turn the machine off and on again.

2) OK button: To clear and recover from an error. In some operator call errors, the error will automatically be cleared when the

cause of the error is eliminated, and pressing the OK button may not be necessary.

3) Stop/Reset button: To cancel the job at error occurrence, and to clear the error.

2-1. Operator Call Errors (by Alarm LED Lit in Orange)

Error Error code Message on the LCD Solution

No paper (ASF). [1000] LOAD PAPER

SET PAPER AND

PRESS [OK]

Set the paper in the ASF, and press the OK button.

No CD / DVD tray*1. [1001] CD-R TRAY IS NOT

SET Set the CD / DVD tray, and press the OK button.

No paper in the front

paper feed cassette. [1003] LOAD PAPER

SET PAPER AND

PRESS [OK]

Set the paper in the cassette, and press the OK button.

No CD or DVD*1. [1002] NO DVD/CD IS SET Set a CD or DVD in the CD / DVD tray (which is ejected at

error occurrence), and inset the CD / DVD tray in the proper

position. Then, press the OK button.

Paper jam. [1300] PAPER JAMMED Remove the jammed paper, and press the OK button.

Paper jam in the rear

guide. [1303]

Paper jam in the under

guide. [1304]

No ink. [1601],

[1602]

[1611],

[1612][1613]

CHECK INK

U041

󲩷

Replace the empty ink tank(s), and close the cover.

Pressing the OK button will clear the error without ink tank

replacement, however, ink may run out during printing.

Note:

[1601]: Pigment BK

[1602]: Dye BK

[1611]: Dye Yellow

[1612]: Dye Magenta

[1613]: Dye Cyan

Ink tank not installed.

Ink tank may not be

compatible.

[1660] CHECK INK

U043

Possible causes are as follows:

- The ink tank may not be installed properly (The lamp on the

ink tank is off). Install the ink tank appropriately.

- The ink tank may not be compatible with this machine (The

lamp on the ink tank is off). Install the appropriate ink tank.

The print head is not

installed, or it is not

properly installed.

Head contact is faulty.

[1401] CHECK CARTRIDGE

U051 - Install the print head properly.

- Replace the print head.

1-5

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