Cadel ZEFIRO3 Guide de l'utilisateur

INSTALLER MANUAL

Pellet replace insert

ZEFIRO3- ZEN AIRTIGHT

SUMMARY

1 MANUAL SIMBOLOGY....................................3

2 PACKAGING AND HANDLING..........................3

2.1 PACKAGING .............................................................3

2.2 REMOVINGTHE STOVE FROM THE PALLET..............3

2.3 STOVE HANDLING....................................................4

3 CHIMNEY FLUE ...........................................4

3.1 INTRODUCTION .......................................................4

3.2 CHIMNEY FLUE........................................................4

3.3 TECHNICAL FEATURES.............................................5

3.4 HEIGHTDEPRESSION..............................................6

3.5 MAINTENANCE........................................................6

3.6 CHIMNEY POT..........................................................6

3.7 CHIMNEY COMPONENTS.........................................7

3.8 CHIMNEY FLUE CONNECTION..................................7

3.9 EXAMPLES OF CORRECT INSTALLATION..................8

4 COMBUSTION AIR.......................................10

4.1 EXTERNAL AIR INLET.............................................10

4.2 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER

INSTALLATION .................................................................11

4.3 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER

INSTALLATION .................................................................11

5 INSTALLATION............................................12

5.1 INTRODUCTION .....................................................12

5.2 OVERALL DIMENSIONS .........................................12

5.3 GENERAL INSTALLATION.......................................13

5.4 INSERT EXTRACTION .............................................14

5.5 INSERT REMOVAL..................................................15

5.6 INSTALLATION WITH EXTERNAL COVER................16

5.7 INSTALLATION ON EXISTING FIREPLACE...............17

5.8 DOOR ADJUSTMENT..............................................18

5.9 ELECTRIC CONNECTION.........................................19

5.10 CONNECTION TO THE EXTERNAL THERMOSTAT.....19

5.11 AIR REGULATOR ....................................................20

5.12 INSERT LEGS INSTALLATION OPTIONAL.............20

5.13 HOT AIR DUCTING OPTIONAL.............................21

5.14 PELLET DRAWER INSTALLATION OPTIONAL.......24

5.15 TRAPDOOR INSTALLATION OPTIONAL................26

5.16 FRAME INSTALLATION OPTIONAL......................27

5.17 CONCENTRIC PIPE INSTALLATION OPTIONAL.....28

5.18 DISPLAY ROTATION ...............................................28

6 WIFI KIT INSTALLATION.............................29

7 SPECIAL MAINTENANCE ..............................30

7.1 INTRODUCTION .....................................................30

7.2 FEED SCREW MAINTENANCE.................................31

7.3 FLUE GAS EXTRACTOR CLEANING..........................31

7.4 FUME PIPES ANNUAL CLEANING .........................32

7.5 GASKET REPLACEMENT.........................................33

7.6 GLASS REPLACEMENT...........................................33

8 IN CASE OF ANOMALY..................................33

8.1 PROBLEM SOLVING ...............................................33

9 TECHNICAL DATAS ......................................36

9.1 FUSE REPLACEMENT .............................................36

9.2 FEATURES..............................................................37

ZEFIRO3- ZEN AIRTIGHT

1 MANUAL SIMBOLOGY

USER

AUTHORISED TECHNICIAN

(ONLY to interpret or the Stove-manufacturer or the Authorized Techni-

cian of Technical Assistance Service approved by the Stove-manufacturer)

SPECIALIZED STOVE-REPAIRER

CAUTION:

READ CAREFULLY THE NOTE

CAUTION:

DANGER OR IRREVERSIBLE DAMAGE POSSIBILITY

• The icons with the stylized figures indicates whom the subject dealt in the paragraph is addressed to (between the User and/

or the AuthorizedTechnician and/or the Specialized Stove-repairer).

• WARNING symbols indicates an important note.

2 PACKAGING AND HANDLING

2.1 PACKAGING

• The packaging is made up of recyclable cardboard boxes according to RESY standards, recyclable expanded polystyrene inserts

and wooden pallets.

• All packaging materials can be re-used for a similar use or eventually discharged as waste assimilable to the municipal solid

ones, in accordance with current regulations.

• After having removed the packaging please assure you about the integrity of the product.

2.2 REMOVING THE STOVE FROM THE PALLET

Proceed as follows to remove the stove from the pallet:

Fig. 1 - Screw removal

ZEFIRO3- ZEN AIRTIGHT

• Slightly pull out the machine body from the structure (see INSERT EXTRACTION a pag. 14)

• Remove the screws fixed to the base of the insert (see Fig. 1) and then remove it from the pallet.

2.3 STOVE HANDLING

Both whether the stove is packed or not it is necessary to observe the following instructions for handling and transporting the

stove from its sale point to its installation point and for any future movements:

• The stove must be handled with idoneous means paying attention to the existing safety regulations;

• do not turn the stove upside down and/or upset it on one side, but keep it in vertical position or as accorded with the construc-

tor instructions;

• if the stove is made up of ceramic, stone, glass or any particularly fragile material components, all must be moved with the

utmost care.

3 CHIMNEY FLUE

3.1 INTRODUCTION

This chapter about the Chimney Flue has been drawn up in cooperation with Assocosma (www.assocosma.org) and is based on

European Standards (EN 15287 - EN 13384 - EN 1856 - EN 1443) and UNI 10683:2012.

It provides instructions for a good and correct execution of the chimney flue but it does not absolutely replace the current stan-

dards which the qualified manufacturer/installer should comply with.

3.2 CHIMNEY FLUE

Fig. 2 - Chimney Flues

LEGEND Fig. 2

1Chimney flue with insulated stainless-steel pipes

2Chimney flue on the existing chimney

3Inspection plug

4Inspection door

5≥ 3,5 mt

• The chimney flue or chimney is of great importance for the correct running of the heating appliance.

• It is fundamental that the chimney flue is perfectly built and always maintained with a perfect efficiency.

• The chimney flue must be sole (see Fig. 2) with insulated stainless-steel pipes (1) or installed on the existing chimney flue (2).

ZEFIRO3- ZEN AIRTIGHT

• Both this solutions must be endowed with an inspection plug (3) and/or an inspection door (4).

3.3 TECHNICAL FEATURES

Fig. 3 - Inclined roof

LEGEND Fig. 3

1Height over the ridge of the roof = 0,5 mt

2Roof inclination ≥ 10°

390°

4Measured distance at 90° from the roof surface = 1,3 mt

• The chimney flue must be sealed from fumes.

• It must have a vertical run without narrowing. It must be realized with fume and condensation resistant materials with ther-

mal insulation and able to last against usual mechanical stresses.

It must be insulated to avoid condensation and to reduce fume cooling effects.

• The stove must be spaced out from fuels or flammable materials with an air gap or with insulating materials. Check the distan-

ce with the chimney manufacturer.

• The chimney entrance must be placed in the same room where the appliance is installed or otherwise in the adjacent room

and it must be provided with a solid and condensation collection chamber under the entrance, accessible through the sealed

metal gate.

• Auxiliary exhaust fans cannot be installed neither along the chimney nor on the chimney pot.

• The inner section of the chimney flue can be round (the best one) or square and the jointed sides must have a minimum radius

of 20 mm.

• The section dimension must be:

•minimun Ø100 mm

•recommended max Ø180 mm

• Made the efficiency of the chimney flue overhauled by an expert stove-repairer and if necessary cover the chimney flue with

materials in compliance with current regulations.

• The flue system must be placed on the roof.

• The chimney flue must be provided CE in accordance with EN 1443 regulation. Please find attached an example of label:

ZEFIRO3- ZEN AIRTIGHT

Fig. 4 - Example of label

3.4 HEIGHTDEPRESSION

The depression (draught) of a chimney flue depends also on its height. Check the depression with the values provided at FEATU-

RES a pag. 37. Minimum height 3,5 meters.

3.5 MAINTENANCE

• The fumes extraction pipes (fumes conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked

by an expert stove-repairer, in compliance with current regulations, with the instructions of the stove-manufacturer and the

directives of your insurance company.

• In case of doubts, please follow the most restrictive regulations.

• Have your chimney flue and chimney pot checked and cleaned by an expert chimney sweep at least once a week.The chimney

sweep has to release a written declaration about the security of the system.

• Not cleaning compromise safety.

3.6 CHIMNEY POT

Fig. 5 - Anti-wind chimney pots

The chimney pot is important for the correct running of the heating appliance:

• We recommend using an anti-wind chimney pot, see Fig. 5.

• The hole width for fumes exhaust must be the double of the chimney flue width and fitted in a way that the fume exhaust is

assured also in case of wind.

• It should prevent the infiltration of rain, snow and animals.

• The outlet height in the atmosphere must be away from the reflux area caused by the roof structure or by obstacles laying

nearby (see Fig. 3).

ZEFIRO3- ZEN AIRTIGHT

3.7 CHIMNEY COMPONENTS

Fig. 6 - Chimney components

LEGEND Fig. 6

1Chimney pot

2Fume outlet

3Chimney flue

4Termal insulation

5External wall

6Chimney union

7Fume pipe

8Heat generator

9Inspection door

10 T-union with inspection plug

3.8 CHIMNEY FLUE CONNECTION

Your pellet stove works through a fume draught forced by a fan. It is obligatory to check that all pipes are realized in compliance

with the following regulation on material selection: EN 1856-1, EN 1856-2 e UNI/TS 11278. All must be effected by specialized

personnel or companies as provided by UNI 10683:2012.

• The connection between the appliance and the chimney flue should be short in order to favor the draught and to avoid con-

densation in the pipes.

• The fume conduit should be equivalent or longer than the outlet joint ones (Ø 80 mm).

• Some stove models are endowed with a lateral and/or back exhaust. Check that the unused exhaust is sealed with the plug

given with standard equipment.

SYSTEM TYPE Ø80 mm PIPE Ø100 mm PIPE

Minimum vertical length 1,5 mt 2 mt

Maximum length (with 1 union) 6,5 mt 10 mt

ZEFIRO3- ZEN AIRTIGHT

SYSTEM TYPE Ø80 mm PIPE Ø100 mm PIPE

Maximum length (with 3 unions) 4,5 mt 8 mt

Maximum number of unions 3 3

Level section (minimum inclination 3%) 2 mt 2 mt

Installation at a height above 1200 m a.s.l. NO Obligatory

• Use a plate pipe for stoves of Ø80 mm or Ø100 mm depending on the type of system and with silicone gaskets.

• It is forbidden to use metal, fibre cement or aluminium flexible pipes.

• For change of direction it is obligatory always to use a union (with angle > 90°) with inspection plug which enables an easy

periodic cleaning of the pipes.

• Please assure you that after the cleaning the inspection plugs are sealed with its efficient gasket.

• It is forbidden to exhaust flue gases directly from the wall towards the outside and closed spaces also at open top.

• The fume conduit must be placed at a distance of minimum 500 mm from flammable or heat-susceptible components.

• It is prohibited to connect more than one wood/pellet (*) or any other type of appliance (vent cowling...) to the same flue.

(*) unless there are national derogations (for instance in Germany), which under suitable conditions allow for the installation of

several appliances in the same fireplace. In any case, strictly follow the product/installation requirements of the relative regulations/

legislation in force in that country.

3.9 EXAMPLES OF CORRECT INSTALLATION

Fig. 7 - Example 1

LEGEND Fig. 7

1Insulating material

2Reduction from Ø100 to Ø80 mm

3Inspection plug

4Minimum safety distance = 0,5 mt

• Chimney flue installation Ø100/120 mm with an enlarged drilling for pipe transit.

ZEFIRO3- ZEN AIRTIGHT

Fig. 8 - Example 2

LEGEND Fig. 8

1Insulating material

2Inspection plug

3Chimney inspection entrance

4Minimum safety distance = 0,5 mt

5Inclination ≥ 3°

6Level section ≤ 1 mt

• Old chimney flue with an inserted pipe of minimum Ø100/120 mm and with an external door which enables the chimney

cleaning.

Fig. 9 - Example 3

LEGEND Fig. 9

1Insulating material

2Inspection plug

3Minimum safety distance = 0,5 mt

• External chimney flue entirely made up of insulated stainless steel pipes, i.e. with double wall of minimum Ø100/120 mm: all

must be firmly attached to the wall. For chimney against wind effects please (see Fig. 5).

• Ducting system through T-unions which enables an easy cleaning without disassembling the pipes.

ZEFIRO3- ZEN AIRTIGHT

We recommend to check with your chimney flue manufacturer the safety distances which must be respected

and the type of insulating material. The aforesaid regulations are valid also for holes made on the wall (EN

13501 - EN 13063 - EN 1856 - EN 1806 - EN 15827).

4 COMBUSTION AIR

4.1 EXTERNAL AIR INLET

Fig. 10 - Direct air inow

LEGEND Fig. 10

1Room to ventilate

2External air inlet

• The room must be endowed with an external air recycling for a good climate in your ambient.

• The air inflow from outside to the inner occurs directly, through an opening on the external wall of the room (see Fig. 10).

• Bedrooms, garages, and store of flammable materials are excluded.

• The air inlet should have a total net surface of 80 sqcm2: the aforesaid surface is to widen if inside the room there are other

activated appliances (for example: electric ventilators for foul air suction, cooker hoods, other stoves, etc...) which depress the

environment.

• At switched on appliance it is necessary to check that the pressure fall between the room and the outside does not exceed 4,0

Pa value: if necessary widen the air inlet (EN 13384).

• The air inlet must be realized at a height close to the floor with an external grid against birds. In such a way it cannot be ob-

structed by any object.

• In case of installation with sealed-chamber the air inlet is not necessary.

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