C.P.Bourg BM-e Manuel utilisateur
OPERATOR
OPERATOR
MANUAL
MANUAL
Initial version: 11/08
Lastest revision: 02/10
9.134.030
Operator manual
Page 9 - 2 Initial version : 11/08
Lastest revision : -
Content of this documentation remains the exclusive property of C.P. Bourg SA and
it is only put at the user (including without limitation: Renter or Purchaser or their
employees) disposal within the exclusive scope of using and servicing the product.
Without C.P. Bourg SA prior agreement in writing, reproductions as well as changes
are prohibited.
Operator manual
Page 9 - 3 Initial version : 11/08
Lastest revision : 02/09
TABLE OF CONTENTS
1. IMPORTANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. BME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Warning Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Warning pictograms location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 BME description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Technical characteristics ................................................................12
3.3.2 Stitching possibilities depending on paper width ............................15
3.3.3 Technical specifications ..................................................................16
3.3.4 Stitch and Fold offset possibilities ...................................................18
3.4 BM-e Process Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.5 BME power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6 Stitching head adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.1 Stitching heads mechanical unclutching ........................................22
3.6.2 Stitching wire length adjustment .....................................................23
3.6.3 Cassettes replacement with ISP heads...........................................23
3.6.4 Wire spool replacement (for Hohner heads) ..................................26
3.6.5 Wire jam in the stitching head ........................................................27
4. THE USER INTERFACE (UI) SCREENS. . . . . . . . . . . . . . . . . . . . . 28
5. SCREEN FUNCTIONS IN DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 U.I. screen options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.1 U.I. screen Operator's preferences ................................................30
5.1.2 Machines line configuration ..........................................................31
5.1.3 File menu ........................................................................................37
5.2 BST-e screen options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3 BME screen options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.3.1 Paper format and Stitcher parameters screen ...............................40
5.3.2 Folding parameter ...........................................................................42
5.3.3 Trimming parameter .......................................................................43
5.3.4 Output conveyor parameter ............................................................44
5.3.5 Productivity and Summary parameter ............................................45
5.3.6 File menu parameter ....................................................................46
5.3.7 Preferences Menu .........................................................................52
5.3.8 Warning screen and error messages ...........................................54
5.3.9 STOP button .................................................................................55
5.3.10 Start button .................................................................................55
5.3.11 Pause button .................................................................................55
5.3.12 Purge button .................................................................................55
5.3.13 Counter of set (configuration BST-e / BM-e) ................................56
5.3.14 U.I. version and update history .....................................................58
5.4 RUN screen options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.4.1 BST-e adjustments in RUN mode ...............................................60
Operator manual
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Lastest revision : 02/09
5.4.2 BM-e adjustment in RUN mode ....................................................61
5.4.3 Manual feeding ...............................................................................64
6. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7. OPERATOR ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.1 Squaring and stoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.1.1 Stitcher joggers squareness adjustment ........................................70
7.1.2 Stitcher joggers squareness adjustment ........................................71
7.1.3 Folder trays squareness adjustment ..............................................72
7.1.4 Trimmer stop squareness adjustment ............................................73
7.2 Trimmer stop squareness adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.3 PA ball replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8. ENVIRONMENTAL COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . 76
Product recycling and Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Operator manual
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Lastest revision : -
1. IMPORTANT
F: Important
Cette machine ne peut fonctionner qu'avec toutes les sécurités au repos (capots plexi) et tous
les accessoires (plateau de réception ou de transfert, convoyeur de sortie, conteneur déchets
de coupe) en place.
Attention: Garder les mains à l’écart des pièces en mouvement.
GB/US: Important
This machine will operate only with all the safety devices of the collating / finishing line
deactived (guards) and delivery/transfer tray or conveyor waste container connected in working
position.
Caution: Keep hands clear of moving parts.
D: Wichtig
Diese Maschine kann nur in Betrieb genommen werden, wenn alle Sicherheitsvorrichtungen
der Verarbeitungsstrasse (Plexihauben, Notschalter, Empfangs oder Transfertplatte Auslage)
sich in Arbeitsposition befinden.
Achtung: Hände nicht in die Nähe laufender Maschinenteile bringen.
ESP: Importante
Esta máquina sólo se pondrá en funcionamiento cuando todos los dispositivos de seguridad
de la línea de clasificación / acabado estén desactivados (dispositivos protectores) y la
bandeja de salida / transferencia o el contenedor de desechos de la transportadora estén
conectados en la posición de funcionamiento.
Precaución: Mantenga las manos alejadas de las partes móviles.
Operator manual
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Lastest revision : -
2. INTRODUCTION
2.1 Foreword
Thank you for choosing a BOURG product.
This manual is a guide to operate the Booklet Maker E series.
Please follow carefully the instructions and you will enjoy years of excellent work with your system.
If you have any difficulty using your equipment, please call us and ask for technical assistance
(all the phone numbers are available at the end of this manual).
We will be delighted to help you.
All the information in this publication is based on the latest information available at the time of
approval for printing.
We reserve the right to revise this publication and to make changes in the content without
obligation to notify such revision or changes.
THIS MANUAL IS INTENDED TO BE USED EXCLUSIVELY BY QUALIFIED TECHNICAL
PERSONNEL.
Operator manual
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Lastest revision : -
3. BME
3.1 Warning Pictograms
The BME is a booklet maker which produces booklets or side stitched documents.
All format settings will be done automatically from the U.I.
The booklet maker jogs the set and in this position it is stitched.
The booklet is then folded and is front trimmed.
Please pay attention to the description of the following pictograms:
Caution:
on a yellow background,
indicates a hazardous situation that can cause small or severe injury.
Warning:
on a orange background,
is used to indicate a hazardous situation which has some probability of death or severe
injury. Warning should not be considered for property damage accidents unless personal
injury risk is present.
Danger:
on a red background,
indicates a hazardous situation with a high risk of death or severe injury. The ‘danger’ sign
does not apply to accidents causing material damage, unless they can cause personal
injury.
Orange background, warning.
This label is located near the main power unit. It warns
of a high risk of electrocution when opening the power
supply box with a risk of severe injury or death.
WARNING
KEEP HANDS CLEAR
CAN CAUSE
SEVERE INJURY
Orange background, warning.
This label is located near the knife of the folding machine. It
warns of a high risk of severe hand injuries when
placing your hands under the knife.
Operator manual
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Yellow background, caution.
This label is located near the knife of the press-cutter. It indicates
a high risk of severe injury if you put you hands under the knife.
Yellow background, caution.
This label is located near the wheel-work of the chain. It
indicates a high risk of injury to your fingers if they get
stuck between the wheel-work and the chain.
Yellow background, caution.
This label is located near the stapling head. It indicates a
high risk of severe injury to your fingers if you place them
under this head.
CAUTION
CAUTION
KEEP HANDS CLEAR
DO NOT OPERATE
WITHOUT SAFETY
COVERS IN PLACE
Operator manual
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Yellow background, caution.
This label is located near the primary
shaft. It indicates a high risk of severe
injury to your fingers if they get stuck
in the belt
Yellow background, caution.
This label is located at the rear of the machine under the
safety cover. It indicates that the machine may not be
operated, under no circumstances, without the safety
covers being in place.
Yellow background, caution.
This label is located near the
main power supply.
It indicates that this power supply
cabinet may only be opened by
qualified personnel.
CAUTION
DO NOT OPERATE
WITHOUT SAFETY
COVERS IN PLACE
CAUTION
ELECTRICAL HAZARD
AUTHORIZED SERVICE
PERSONNEL ONLY
CAUTION
PINCH POINTS
KEEP HANDS CLEAR
Operator manual
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Lastest revision : -
3.2 Warning pictograms location
CAUTION
PINCH POINTS
KEEP HANDS CLEAR
WARNING
HAZARDOUS VOLTAGE
CAN CAUSE SEVERE
INJURY OR DEATH
CAUTION
KEEP HANDS CLEAR
DO NOT OPERATE
WITHOUT SAFETY
COVERS IN PLACE
MADE IN BELGIUM BY c.p. bourg S.A.
Ottignies Tel : +32 / 10 / 62 22 11 Fax : +32 / 10 / 61 36 38 9.139.829
MODEL
VOLTS
A
Hz
:
:
:
:
AGR-PA BME AGR-PABME
120 230
8 5
60 50
LISTED
I.T.E.
E125337
Referto Installation M anual
formotor connection
CAUTION
ELECTRICAL HAZARD
AUTHORIZED SERVICE
PERSONNEL ONLY
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