BUSCH TYR WT 0100 CV Manuel utilisateur
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TYR
Rotary Lobe Blowers + Vacuum pumps
WT 0100 CV, WT 0150 CV,
WT 0280 CV, WT 0390 CV,
WT 0600 CV, WT 0730 CV,
WT 0100 CP, WT 0150 CP,
WT 0280 CP, WT 0390 CP,
WT 0600 CP, WT 0730 CP
Instruction Manual
0870231979 | A0002_en-US | Original instructions 3/29/2023
Table of Contents
2 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en
Table of Contents
1 Safety ..................................................................................................................................................................... 3
2 Product Description ............................................................................................................................................. 4
2.1 Operating Principle............................................................................................................................................. 7
2.2 Intended Use ....................................................................................................................................................... 7
3 Transport............................................................................................................................................................... 8
4 Storage................................................................................................................................................................... 10
5 Installation............................................................................................................................................................ 11
5.1 Installation Conditions ....................................................................................................................................... 11
5.2 Blower Unit Installation...................................................................................................................................... 11
5.2.1 Possible fixing ....................................................................................................................................... 12
5.3 Connecting Lines / Pipes .................................................................................................................................... 13
5.3.1 Suction Connection .............................................................................................................................. 13
5.3.2 Discharge Connection.......................................................................................................................... 14
5.4 Filling Oil............................................................................................................................................................... 14
6 Electrical Connection ........................................................................................................................................... 16
6.1 Machine delivered without Control Box or Variable Speed Drive (VSD) ...................................................... 16
6.2 Wiring Diagram Single-Phase Motor ................................................................................................................ 18
6.3 Wiring Diagram Three-Phase Motor................................................................................................................. 18
7 Commissioning ..................................................................................................................................................... 20
8 Maintenance ......................................................................................................................................................... 21
8.1 Maintenance Schedule ....................................................................................................................................... 22
8.2 Maintenance Inlet Filter ..................................................................................................................................... 22
8.3 Maintenance Belt and Pulley Alignment .......................................................................................................... 23
8.4 Maintenance Oil .................................................................................................................................................. 25
8.5 Oil Level Inspection............................................................................................................................................. 25
8.6 Oil Change............................................................................................................................................................ 26
9 Overhaul ................................................................................................................................................................ 29
10 Decommissioning ................................................................................................................................................. 30
10.1 Dismantling and Disposal .................................................................................................................................. 30
11 Spare Parts ............................................................................................................................................................ 31
12 Troubleshooting ................................................................................................................................................... 32
13 Technical Data ...................................................................................................................................................... 36
14 Specific Technical Data ........................................................................................................................................ 37
15 Oil ........................................................................................................................................................................... 38
16 EU Declaration of Conformity ............................................................................................................................. 39
17 UK Declaration of Conformity............................................................................................................................. 40
Safety | 1
Instruction Manual TYR WT 0100-0730 CP CV_EN_en 3 | 44
1 Safety
Prior to handling the machine, this instruction manual should be read and understood. If anything
needs to be clarified, please contact your Busch representative.
Read this manual carefully before use and keep for future reference.
This instruction manual remains valid as long as the customer does not change anything on the
product.
The machine is intended for industrial use. It must be handled only by technically trained personnel.
Always wear appropriate personal protective equipment in accordance with the local regulations.
The machine has been designed and manufactured according to state-of-the-art methods. Never-
theless, residual risks may remain, as described in the following chapters and in accordance with the
chapter Intended Use [➔7]. This instruction manual highlights potential hazards where appropri-
ate. Safety notes and warning messages are tagged with one of the keywords DANGER, WARNING,
CAUTION, NOTICE and NOTE as follows:
DANGER
... indicates an imminent dangerous situation that will result in death or serious injuries if not
prevented.
WARNING
... indicates a potentially dangerous situation that could result in death or serious injuries.
CAUTION
... indicates a potentially dangerous situation that could result in minor injuries.
NOTICE
... indicates a potentially dangerous situation that could result in damage to property.
NOTE
... indicates helpful tips and recommendations, as well as information for efficient and trou-
ble-free operation.
2 | Product Description
4 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en
2 Product Description
Blower package with cabinet
IN,
BD
BSB
FMO
FRPMOT
MTB
OUT
PG
PRE
PTS
SI
,
RN
OUT,
SF
SI
CAF
Description
IN Blower inlet MTB Motor terminal box
PG Pressure gauge FMO Filter monitoring
BD Belt drive PTS Pre-tensioning system
BSB Bare shaft blower OUT Blower outlet
SI Silencer PRE Pressure relief valve
SF Supporting frame CAF Cabinet fan
MOT Motor FRP Feet with rubber pads
RN Rubber hose
Product Description | 2
Instruction Manual TYR WT 0100-0730 CP CV_EN_en 5 | 44
Vacuum pump without cabinet
IN,
BD
BSB
FMO FRP
MOT MTB
OUT
PG
PRE
PTS
SI
,
RN
OUT,
SF
SI
Description
BD Belt drive IN Blower inlet
SI Silencer PRE Pressure relief valve
MOT Motor PG Pressure gauge
FMO Filter monitoring PTS Pre-tensioning system
FRP Feet with rubber pads MTB Motor terminal box
BSB Bare shaft blower SF Supporting frame
OUT Blower outlet RN Rubber hose
2 | Product Description
6 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en
OFP
OSG
MP
EB
CWC CWC CWC CWC
CWC CWC CWC
EB IN
MP
OFP
OSG
OUT
CWC
Description
EB Eyebolt IN Blower inlet
MP Magnetic plug OFP Oil fill plug
OSG Oil sight glass OUT Blower outlet
CWC Cooling water connection
NOTE
Technical term.
In this instruction manual, we consider that the term ‘machine’ refers to the ‘rotary lobe blower package for
overpressure or vacuum operation’.
NOTE
Illustrations
In this instruction manual, the illustrations may differ from the machine appearance.
Product Description | 2
Instruction Manual TYR WT 0100-0730 CP CV_EN_en 7 | 44
2.1 Operating Principle
The machine with tri-lobe rotors works on the principle of oil-free gas transport.
Two identical lobes rotate in opposite direction in the casing, transporting fixed volume of air with
each turn. There is no contact between the rotors and also between rotor and casing, therefore pro-
cess does not require oil in the working area. The machine transports the gas without increasing the
pressure.
Gas is compressed in the machine outlet by the gas that has been already transported (blowers with
external compression).
2.2 Intended Use
WARNING
In case of foreseeable misuse outside the intended use of the machine.
Risk of injuries!
Risk of damage to the machine!
Risk of damage to the environment!
●Make sure to follow all instructions described in this manual.
The machine is intended for transport of air and other dry, non-aggressive, non-toxic and non-explo-
sive gases.
The machine is intended for the placement in a non-potentially explosive environment.
The machine is suitable for continuous as well as intermittent operation.
Permitted environmental conditions, see Technical Data [➔36].
NOTICE
Chemical compatibility of the process gases with the machine component materials.
Risk of corrosion inside the blower working area which can reduce performance and its life-
time!
●Check if the process gases are compatible with those following materials:
- Cast iron
- Steel
- Aluminum
- Fluor elastomer (FKM/FPM)
●In doubt, please contact your Busch representative.
3 | Transport
8 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en
3 Transport
WARNING
Suspended load.
Risk of severe injury!
●Do not walk, stand or work under suspended loads.
WARNING
Lifting the machine using the motor eye bolt.
Risk of severe injury!
●Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown.
NOTICE
In case the machine is already filled with oil.
Tilting a machine that is already filled with oil can cause large quantities of oil to ingress into
the casing.
●Drain the oil prior to every transport or always horizontally transport the machine.
●Check the machine for transport damage.
If the machine is secured to a base plate:
●Remove the machine from the base plate.
Transport | 3
Instruction Manual TYR WT 0100-0730 CP CV_EN_en 9 | 44
Blower package with cabinet
Blower package without cabinet
4 | Storage
10 | 44 Instruction Manual TYR WT 0100-0730 CP CV_EN_en
4 Storage
●Seal all apertures with adhesive tape or reuse provided caps.
If the machine is to be stored for more than 3 months:
●Wrap the machine in a corrosion inhibiting film.
●Store the machine indoors, in a dry and dust free environment and if possible, in original pack-
aging, preferably at temperatures between 0 ... 20 °C.
NOTICE
Long storage time (over 6 months).
The blower shaft should be rotated by hand periodically, at least once every 3 months, in or-
der to renew the grease on the bearing races and keep a periodical record. Failure to carry out
this procedure could invalidate the product warranty.
●Very important is to rotate the blower shaft by hand at least during the installation, just before
starting up the machine.
NOTICE
Long storage time (more than 6 months).
For long storage time or storage in a warehouse with substantial fluctuations in temperature
and/or an aggressiv atmosphere, the rotary lobe blower must be prepared in a special proce-
dure from Busch Vyroba CZ s.r.o. (according to customer information during order prepara-
tion).
All specific preparations and procedures must be preserved during a storaging all the time.
The rotary lobe blower must be wrapped in a special VCI foil all the time during storaging.
Ce manuel convient aux modèles suivants
11
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