Bredel APEX 10 Manuel utilisateur

DuCoNite® and Watson-Marlow Bredel

are registered trademarks.

APEX / BREDEL PUMP

Additional information on APEX and Bredel 10, 15 and 20 pumps with bare shaft

configuration

Additional information on APEX and Bredel

10, 15 and 20 pumps with bare shaft configuration

Original Instructions

The information provided herein may not be reproduced and/or published in any form,

by print, photoprint, microfilm or any other means whatsoever (electronically or

mechanically) without the prior written authorisation of Watson-Marlow Bredel B.V.

The information provided can be changed without prior notification. Watson-Marlow

Bredel B.V. or one of its representatives cannot be held liable for possible damage

resulting from use of this manual. This is an extensive limitation of the liability which

applies to all damage, inclusive of (without limitation) compensating, direct, indirect or

consequential damage, loss of data, income or profit, loss or damage to possessions

and claims of third parties.

Watson-Marlow Bredel B.V. provides the information in this manual "as is" and does not

take any responsibility and does not give any guarantee on this manual or its content.

Watson-Marlow Bredel B.V. rejects all responsibilities and guarantees. Furthermore,

Watson-Marlow Bredel B.V. does not take responsibility for and does not guarantee that

the information in this manual is accurate, complete or up to date.

Names, trade names, brands, etc. used by Watson-Marlow Bredel B.V. may not, as per

the legislation concerning the protection of trade names, be considered as available.

CONTENTS

1 GENERAL

1.1 How to use this Manual .......................................................................... 2

1.2 Service and Support ............................................................................... 2

1.3 Used Products and the Environment ...................................................... 3

1.4 Symbols .................................................................................................. 3

1.5 Intended Use and Remarks on Safety .................................................... 3

1.6 Warranty Conditions ............................................................................... 4

2 DESCRIPTION

3 INSTALLATION

3.1 Unpacking and Inspection ...................................................................... 6

3.2 Installation .............................................................................................. 6

3.2.1 Mounting the support set and Bare Shaft Kit ............................... 7

3.2.2 Mounting and aligning the Drive .................................................. 9

4 MAINTENANCE

4.1 Cleaning ................................................................................................ 12

4.2 Demounting the Drive ........................................................................... 12

4.3 Demounting the Bare Shaft Kit ............................................................. 13

4.4 Disassembling the Bare Shaft Kit ......................................................... 14

4.5 Assembling the Bare Shaft Kit .............................................................. 15

4.6 Mounting the Bare Shaft Kit onto the Pump ......................................... 17

4.7 Mounting the Drive ................................................................................ 18

5 TROUBLESHOOTING

6 SPECIFICATIONS

6.1 Parts list ................................................................................................ 22

6.1.1 Support Set 10-20 ..................................................................... 22

6.1.2 Bare Shaft Kit ............................................................................ 23

6.2 Weights ................................................................................................. 23

6.3 Torque .................................................................................................. 24

6.4 Coupling ................................................................................................ 24

SAFETY FORM

GENERAL

1 GENERAL

1.1 How to use this Manual

This manual is intended as a reference book for

qualified users, enabling them to install, commission

and maintain the bare shaft set as mentioned on the

front cover. This manual is an addition to the pumphead

manual, drive manual and gearbox manual. This

manual does not replace any of these documents. The

user should carefully read these documents before

using this manual.

Documentation of components such as pumps, motors

and inverters is normally not included in this manual.

However, if additional documentation is supplied, you

must follow the instructions in this additional

documentation.

1.2 Service and Support

For information with respect to specific adjustments,

installation, maintenance or repair jobs which fall

beyond the scope of this manual, contact your Bredel

representative. Make sure you have the following data

at hand:

•

Type and / or serial number of the hose pump.

•

Description of the drive or gearbox.

You will find these data on the identification plates or

stickers of the pumphead and the drive or gearbox.

GENERAL

1.3 Used Products and the Environment

Enquire with your local government about the

possibilities for reuse or environment friendly

processing of packaging materials, (contaminated)

lubricant and oil.

1.4 Symbols

In this manual the following symbols are used:

1.5 Intended Use and Remarks on Safety

The bare shaft set is exclusively designed for

supporting a Bredel or an APEX pumphead and a drive.

Every other use is not in conformance with the intended

ENVIRONMENT

Always observe the local rules and

regulations with respect to processing

(nonreusable) parts of the hose pump.

WARNING

Procedures which, if not carried out with

the necessary care, may result in serious

bodily harm.

CAUTION

Procedures which, if not carried out with

the necessary care, may result in serious

damage to the hose pump, the surrounding

area or the environment.

Remarks, suggestions and advice.

GENERAL

use. Refer to the manual of the pumphead for more

information on safety and the intended use of the

complete pump.

1.6 Warranty Conditions

Refer to the manual of the pumphead for warranty

conditions. These conditions are applicable to the bare

shaft set as well. Damaged parts of the bare shaft set

that are returned to the manufacturer must be

accompanied by a fully filled in and signed safety form

that can be found in the manual of the pumphead.

DESCRIPTION

2 DESCRIPTION

The bare shaft set, if delivered separately, consists of a

support set (A) and a bare shaft kit (B). These two

components are packed separately. If the set is

delivered in a complete pump with pumphead and drive

a flexible coupling (C) is included.

The support set consists of a frame, an adjustable drive

support plate and a coupling guard.

The bare shaft kit consists of a shaft, a hub, a bearing

and a seal. No fasteners are provided for mounting the

drive or gearbox.

To align the pump and the drive use alignment jigs. The

jigs are not included in the package.

Although the instructions in this manual are

demonstrated with the Bredel 10-20 pump

series, these are also applicable to the

APEX10-20 series.

INSTALLATION

3 INSTALLATION

3.1 Unpacking and Inspection

Follow the unpacking instructions on the packaging.

Check that your delivery is correct and does not have

transport damage. Report any damage immediately to

your Bredel representative.

This chapter describes the installation of the bare shaft

set. Refer to the manual of the pumphead for

installation and setup of the complete pump and the

pipework.

3.2 Installation

CAUTION

The drive or gearbox and the pump must

be aligned within the misalignment limits of

the flexible coupling.

Carry out the alignment of the drive or

gearbox and the pump at the pump’s final

operating position. If the support set has to

be bolted to the floor this must be done

first.

A movement of the complete pump can

disturb the alignment due to elasticity of

the construction.

If the bare shaft set is delivered as part of a

complete pump, including pumphead and

drive, a realignment must be done at the

pump’s final operating position.

INSTALLATION

3.2.1 Mounting the support set and Bare Shaft Kit

For mounting the kit to the pumphead, the pump must

not be part of a process line and must be free of

lubricant.

1. Place the bare shaft kit (A) on a flat surface with

the key end upward.

Press coupling half (B) onto the shaft end until

shaft end face (C) and coupling surface (D) are

at equal level.

Slightly fasten screw (E).

Prevent unnecessary axial load on the bearing.

Alternative method of pressing the coupling half

onto the shaft end is using a threaded rod

screwed into the threaded hole in the shaft end,

a disc with hole and a nut. Turning the nut will

drive the coupling half onto the shaft.

This way the coupling half can be mounted after

the placement of the bare shaft kit on the

pumphead.

2. Use a hoist to place the pumphead with the

cover side on blocks.

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