Bosch Rexroth EFC 3600 Manuel utilisateur

Instruction Manual

Electric Drives

and Controls Pneumatics Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth Frequency Converter

EFC 3600

R912004886

Edition 02

Bosch Rexroth AG EFC 3600

Record of Revision

Edition Release Date Notes

DOK-RCON03-EFC-3600***-IN02-EN-P 2013.12 First release

Introduction of this Documentation

This Instruction Manual is derived from the Operating Instructions which in-

cludes the product data in details.

Never work with or control the product before reading through the Safety In-

structions in the standard delivery and the safety related chapters in the Ope-

rating Instructions.

Reference

For documentations available in other type or language, please consult your lo-

cal sales partner or check www.boschrexroth.com/EFC3600.

This document, as well as the data, specifications and other information set

forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives

and Controls Co., Ltd. It may not be reproduced or given to third parties with-

out its consent.

Liability

The specified data is intended for product description purposes only and shall

not be deemed to be a guaranteed characteristic unless expressly stipulated in

the contract. All rights are reserved with respect to the content of this docu-

mentation and the availability of the product.

RS-175938f6f03c6a1a0a6846a500624558-1-en-US-8

Table of Contents Page

1 Mechanical Installation.......................................................................... 1

1.1 Visual Check........................................................................................... 1

1.2 Ambient Conditions............................................................................... 1

1.3 Installation Conditions........................................................................... 2

1.4 Dimensions............................................................................................ 3

2 Electric Installation................................................................................ 6

2.1 Cable Specifications.............................................................................. 6

2.2 Power Terminals.................................................................................... 9

2.3 Interface Connection for Signals......................................................... 10

3 Parameter Settings.............................................................................. 14

3.1 Operating Panel................................................................................... 14

3.2 Start-up................................................................................................ 15

3.3 Operating Descriptions........................................................................ 16

3.4 Parameters.......................................................................................... 17

4 Fault Indication.................................................................................... 24

EFC 3600 Bosch Rexroth AG

Table of Contents

DOK-RCON03-EFC-3600***-IN02-EN-P I

Bosch Rexroth AG EFC 3600

II DOK-RCON03-EFC-3600***-IN02-EN-P

1 Mechanical Installation

1.1 Visual Check

After unpacking the frequency converter, perform a thorough visual check.

Check the following:

●Has the right device been supplied?

●Is the device damaged?

●Check the case for transport damage such as scratches, cracks or dents.

If you find any deviation from one of the above points, please contact your

Bosch Rexroth sales partner.

1.2 Ambient Conditions

If it is to function perfectly, the frequency converter must be installed in an envi-

ronment matching the data provided below.

Ambienttemperature -10°C~+50°C①

Maximumaltitude Upto1,000m(Noderating)

1,000~4,000m(1%/100m)

Relativehumidity <90%

Degreesofprotection IP20(Mountingonthemetalwallincontrolcabinet)

①:Refer to "10.3: Derating of Electrical Data" in the Operating Instructions.

Tab. 1-1: Ambient conditions

EFC 3600 Bosch Rexroth AG

Mechanical Installation

DOK-RCON03-EFC-3600***-IN02-EN-P 1/35

1.3 Installation Conditions

Depending on rating, the frequency converters are available in different frames.

For perfect heat dissipation, the minimum installation spacing above and below

the devices shown in the drawing must be observed.

Fig. 1-1: Installation conditions

●The frequency converter shown above is Frame 1 to Frame 3. The

minimum installation spacing stated applies to Frame 1 to Frame

●The frequency converter must be vertically installed.

●If one frequency converter is arranged above another, make sure

the upper limit of air temperature into the inlet is not exceeded

(see chapter 1.2 "Ambient Conditions" on page 1). A baffle plate

is recommended between the frequency converters to prevent

the rising hot air being drawn into the upper frequency converter

if the upper limit of air temperature is exceeded.

Bosch Rexroth AG

Mechanical Installation EFC 3600

2/35 DOK-RCON03-EFC-3600***-IN02-EN-P

1.4 Dimensions

Frame

EFC3600

model①

Dimensions[mm]

Screw

size②③

Net

weight[kg]

B b H h h1 Ød D T t

1 0K40-1P2 90 80 135 125 146 4.5 113 105 5 M4 0.96

20K40-3P4 95 85 145 135 156 4.5 128 120 5 M4 1.18

0K75-1P2 1.24

0K75-3P4 1.26

31K50-1P2 95 85 185 175 196 4.5 133 125 5 M4 1.61

1K50-3P4 1.52

42K20-1P2 120 110 210 200 221 4.5 138 130 5 M4 2.35

2K20-3P4 2.25

4K00-3P4 2.36

Tab. 1-2: EFC 3600 dimensions

①: The complete type code for frequency converter is: EFC3600-

xKxx-xPx-xDA-7P-NNNN, for details please see "17.3 Appendix 3:

Type Coding" in the Operating Instructions.

②: 2 screws are needed for mounting of EFC 3600 frame 1, 2 and 3.

③: 4 screws are needed for mounting of EFC 3600 frame 4.

EFC 3600 Bosch Rexroth AG

Mechanical Installation

DOK-RCON03-EFC-3600***-IN02-EN-P 3/35

Fig. 1-2: Frame 1, 2, 3

Bosch Rexroth AG

Mechanical Installation EFC 3600

4/35 DOK-RCON03-EFC-3600***-IN02-EN-P

Fig. 1-3: Frame 4

EFC 3600 Bosch Rexroth AG

Mechanical Installation

DOK-RCON03-EFC-3600***-IN02-EN-P 5/35

2 Electric Installation

2.1 Cable Specifications

2.1.1 Power Connection

Depending on rating, the frequency converters are available in different sizes.

For the device to function perfectly, flexible cables with corresponding wire end

sleeves must be used during the electric installation. The fuses, cable cross-sec-

tions and tightening torques required for the mounting screws are listed below.

Model

Inputside Outputside Screwtorque

forpower

cableterminals

[Nm/lb-in]

(screwsize)

Nominalcurrent

ofFuse[A]

Cablesize

[mm2/AWG]

Cablesize

[mm2/AWG]

Cablesize

[mm2/AWG]

Torque

[Nm/lb-in]

(screwsize)

1-phase200VACclass

0K40 10 2.0/14 2.0/14 0.8/7(M3) 6/8 0.8/7(M3)

0K75 16 2.0/14 2.0/14 0.8/7(M3) 6/8 0.8/7(M3)

1K50 20 3.5/12 2.0/14 0.8/7(M3) 6/8 0.8/7(M3)

2K20 25 5.3/10 3.5/12 1.2/10(M4) 6/8 0.8/7(M3)

3-phase400VACclass

0K40 6 2.0/14 2.0/14 0.8/7(M3) 6/8 0.8/7(M3)

0K75 10 2.0/14 2.0/14 0.8/7(M3) 6/8 0.8/7(M3)

1K50 10 2.0/14 2.0/14 0.8/7(M3) 10/8 0.8/7(M3)

2K20 16 2.0/14 2.0/14 1.2/10(M4) 10/8 0.8/7(M3)

4K00 20 2.0/14 2.0/14 1.2/10(M4) 10/8 0.8/7(M3)

Tab. 2-1: Fuse and cable dimensions

1. The cable dimensions for inputs and outputs are based on sup-

ply voltages of 1P 200 VAC / 3P 380 VAC.

2. For wiring, please use clamp terminals which have passed UL

certification.

3. Please use wires of 75 ℃and above.

Bosch Rexroth AG

Electric Installation EFC 3600

6/35 DOK-RCON03-EFC-3600***-IN02-EN-P

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