Bond PBB 2 x 2 Guide de configuration

ADJUSTING INSTRUCTIONS AND
ILLUSTRATED PARTS LIST
Introducing our latest creation...
All New Model PBB Portable Bobbinless Binder!
PBB 2 x 2 & 4 x 4 MODELS
BOND PRODUCTS INC
4511 WAYNE AVE PHILADELPHIA PA 19144
TOLL FREE PHONE 888-800-BOND (2663)
TOLL FREE FAX 800-582-9643
LOCAL PHONE 215-842-0200
LOCAL FAX 215-844-7175
EMAIL: sales@bondproducts.com
WEB: www.bondproducts.com Rev. August 2018

WELCOME...
..........to Carpet Binding 101. The bond team has been serving the carpet trade
for 61 years. This is your one-stop source for everything you need to finish and
bind carpet. In addition, we have many specialty products that are custom
designed to meet the needs of carpet mechanics, workrooms and Do-It-Yourself
customers.
Our experienced staff will assist you in selecting the right products for your job:
Cutting and binding machines, carpet binding tapes in a wide variety of styles
and colors, and serging tape for use with our binding machines. Also, carving
machines for sculpted area rugs, sundry tools and products necessary for
completion of your tasks.
Look to Bond for all your carpet-related needs!
Carpet Binding 101

Introducing
BOND’S PORTABLE BOBBINLESS CARPET BINDER
PBB-4x4 and PBB-2x2
This instruction manual has been prepared and written to guide you in the usage of your PORTABLE
BOBBINLESS BINDER. In order to obtain maximum efficiency from this machine, we urge you to
read this entire manual thoroughly before using the machine for the first time.
Although this machine has been carefully assembled, inspected and tested, should it ever need factory
service, we recommend it be shipped in its original carton. If the original carton is no longer available,
you may use a sturdy carton with ample room to allow packing material (i.e. foam, carpeting, etc.) to
surround the entire machine, (especially the bottom) to prevent it from shifting inside while in transit.
Send or address all inquiries or returns to:
Service Manager
BOND PRODUCTS INC
4511 Wayne Avenue
Philadelphia PA 19144- 3639 USA
Call Toll Free (888-800-2663) or
Fax Toll Free (800-582-9643)
When ordering replacement parts or supplies identify the model and serial number of the machine. We
recommend shipping the machine for repairs via UPS, FedEx, or Parcel Post. Be sure to insure its value
in case of damage during transit.
BOND MANAGEMENT
Limited 90 Day Warranty
Bond Products, Inc. makes every effort to assure that its products meet high quality and durability standards and warrants, to the original
purchaser, that this product is free from defects in materials and workmanship for a period of 90 days from date of purchase. This warranty
does not apply to damage due, directly or indirectly, to misuse, abuse, negligence, repairs or alterations outside our facilities, or lack of
maintenance.
We shall in no event be liable for death or injuries to persons or property, or for incidental, contingent, special, or consequential damages
arising from the use of our products. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase and
an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the
product at our election, or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. The
repaired product will be returned to you via the most economical route, and you will be charged for the cost of transportation.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

WARNING
PERSONAL INJURY MAY RESULT IF THE
FOLLOWING SAFETY PRECAUTIONS ARE
NOT OBSERVED.
1. BE SURE THE AREA SURROUNDING MACHINE
IS FREE OF ALL HAZARDS SUCH AS FIRE, WATER,
OIL, RUBBISH OR ANYTHING THAT CAN CAUSE
INJURY.
2. DO NOT OPERATE MACHINE IN AN EXPLOSIVE
AREA OR UNDER WET CONDITIONS. THE MACHINE
IS NOT AN EXPLOSION PROOF TYPE, NOR WATER-
PROOF TYPE.
3. DO NOT OPERATE MACHINE BEFORE READING
INSTRUCTION MANUAL.
4. DO NOT OPERATE MACHINE ON VOLTAGES
OTHER THAN SPECIFIED FOR THE MACHINE.
5. BE SURE MACHINE IS CONNECTED TO
BUILDING ELECTRICAL SAFETY GROUND (EARTH).
6. BE SURE POWER (AND AIR SUPPLY) IS OFF
BEFORE PERFORMING MACHINE MAINTENANCE,
PARTS REPLACEMENT, ADJUSTMENTS OR
CLEANING.
7. DO NOT OPERATE MACHINE WITH GUARDS
AND COVERS REMOVED.
8. DO NOT TOUCH KNIFE, NEEDLE, PULLEY, BELT
AND MOVING PARTS WHEN MACHINE IS IN
OPERATION.
9. BE SURE MACHINE IS PLACED ON A SMOOTH
(LEVEL) SURFACE WHEN PERFORMING
MAINTENANCE, PARTS REPLACEMENT,
ADJUSTMENTS, CLEANING OR STORAGE.
10. BE SURE THE MATERIAL TO BE SEWN OR
CLOSED COMPLIES WITH THE MACHINE
SPECIFICATIONS.
11. DO NOT USE SPARE PARTS OTHER THAN
“BOND” GENUINE PARTS.
Identifying and Ordering Parts
Where the construction permits, each part is
stamped with its part number. On all orders,
please include part number, part name and
model name of machine.
(SAMPLE: PBB203081 Looper)
Safety Rules
To prevent personal injury:
•All power sources to the machine must be
turned off before threading, oiling, adjusting
or replacing parts.
•All cover and guards must be in position
before operating machine.
•Do not tamper with safety cover, guards,
etc., while machine is in operation.
Cautions When Using the Machine
Safety Precautions
1) Always turn power off before threading,
oiling, and adjusting the machine or
replacing parts.
2) Wear safety glasses.
3) Make sure before starting the machine that
all covers and shields are in place and
closed.
Maintenance
•Please keep in mind to handle the machine
carefully and to maintain the machine in
good condition.
•Thread fuzz or dust must be cleaned with air
or brush on throat plate, in the groove of
feed dog or around looper after the day’s
work.
•Wipe the area easy to rust with oil cloth.
•Check the machine for loose screws and
tighten them, if any, once a month.
•Good maintenance will prolong the machine
life.
i.

CONTENTS
___________________________________________________________________
1. SPECIFICATIONS.......................................................................................... 1
2. THE POINTS BEFORE OPERATION............................................................1
3. THREADING...................................................................................................4
4. OILING............................................................................................................5
5. OPERATION...................................................................................................5
6. ADJUSTING................................................................................................... 6
6-1 Needle and Looper.......................................................................................................6
6-2 Needle Height...............................................................................................................6
6-3 Gap between Looper and Needle.................................................................................7
6-4 Feed Dog Height.......................................................................................................... 7
6-5 Needle Guard Adjustment............................................................................................8
PARTS LIST.........................................................................................................9
NUMERICAL INDEX OF PARTS.......................................................................21, 22
DIAGRAM OF SCREW, NUT & WASHER..........................................................23
PARTS ASSEMBLIES DIAGRAMS...................................................................24-44
Frame 1- Puller Assembly............................................................................................ 24
Frame 2- Puller Wheel Assembly................................................................................. 25
Frame 3- PBB 2x2 Clutch Assembly...........................................................................26
Frame 4- PBB 4x4 Puller Assembly............................................................................ 27
Frame 5- PBB 4x4 Clutch Assembly............................................................................28
Frame 6- PBB 4x4 Rear Puller Assembly....................................................................29
Frame 7- Puller Lifting Lever Assembly....................................................................... 30
Frame 8- PBB 4x4 Back Puller Lower Assembly.........................................................31
Frame 9- Caster Brackets Assembly............................................................................32
Frame 10- Thread Bracket Assembly............................................................................ 33
Frame 11- Handle Bracket Assembly............................................................................ 34
Frame 12- Caster Brackets Assembly........................................................................... 35
Frame 13- Belt Cover Assembly....................................................................................36
Frame 14- Handle Assembly..........................................................................................37
Frame 15- Handle & Thread Base Support Bracket Assembly...................................... 38
Frame 16- Binding Bracket Assembly............................................................................39
Frame 17- Assorted Threads for Needle & Looper.........................................................40
Frame 18- Assorted Tools & Accessories.......................................................................41
Frame 19- Cove Base Binding Guide Assembly.............................................................42
Frame 20- Assorted Tape Folders & Bracket Assemblies...............................................43
Frame 21- Light Assembly...............................................................................................44
___________________________________________________________________
ii.

BOND PRODUCTS INC
4511 WAYNE AVENUE
PHILADELPHIA PA 19144-3639
TOLL FREE PHONE 888-800-BOND (2663)
TOLL FREE FAX 800-582-9643
LOCAL PHONE 215-842-0200
LOCAL FAX 215-844-7175
EMAIL: [email protected]
WEB: www.bondproducts.com
1. SPECIFICATIONS
Stitch type.......................................................double thread chain stitch
Stitch length...................................................8.5mm / 21/64 inches or
3 stitches per inch
Speed..............................................................up to 30 feet per minute
adjustable variable speed
Needle............................................................UY143GS / DNX1-25/080
Threads: .........................................................Needle = #75 Mono/clear H.D.
Looper = #69 Bonded Nylon; #138 Bonded Nylon
Drive motor....................................................110/125, 220/230/240V (AC)
12/24V (DC) 50/60Hz, Single phase
2. THE POINTS BEFORE OPERATION
•Oil the area through which thread passes, the tension disc, the thread guide, looper, etc.
(Note: An anticorrosive agent is applied to the machines at the factory, in order to prevent rusting. It
is necessary to use oil to remove this agent or it may prevent the thread from passing smoothly.)
•Confirm that the machine has been threaded as per the instructions 3. in the manual.
•Confirm that the machine has been lubricated as per the instructions 4. in the manual.
- 1 -

3. NEEDLE & LOOPER THREADING
- 2 -

NEEDLE THREADING
To simplify the threading of the needle, just tie off
both thread ends with a knot, continue pulling the
thread through all the guides. Cut off the knot and
continue threading through the needle eye. Leave a
six inch plus tail beyond the needle eye, or...
1. Remove the dome from the old thread canister by
twisting it counter-clockwise (Fig. 1A)
2. Turn the black knob on the top of the canister
counter-clockwise.
3. Replace the empty canister with the new canister
by aligning the threaded rod through the center
holes of the canister.
4. Screw the black knob clockwise to the threaded
rod. Tighten knob snuggly.
5. Install the clear dome over the canister making
sure that the thread is clear and won’t get pinched
as you twist the clear dome clockwise onto the
canister base. (Fig. 1B)
6. Pull the thread from the top of the dome and
follow the thread eyelets threading sequence: 1
through 6. (Fig. 1C)
- 3 -

LOOPER THREADING
To simplify the threading of the looper, just tie off
both thread ends with a knot, and then continue
pulling the thread through the thread rod eye and
the tensioner. Continue pulling the thread end
through all eyelets and through both looper eyes.
Leave a six inch tail past the looper, or...
1. Remove the black knob from the empty spool by
twisting it counter-clockwise.
2. Replace the empty spool with the new spool.
(Fig. 1B)
3. Screw the black knob clockwise to the threaded
rod, tighten knob snuggly.
4. Put thread end through the eye of the thread rod
above the spool. (Fig. 1A)
5. Continue threading through the thread tensioner,
then through the eyelet below it.
6. Remove the tape guide bracket by loosening the
two allen screws with the 5/32 allen wrench two
full turns only. (Fig. 1D)
7. Lift up on the folder bracket and set it aside. Put
the thread through the front casting eyelet and
through the take up eyelet, then through the
looper eyes.
8. Leave a 6 inch tail past the looper.
9. Replace the tape folder bracket and tighten
screws snuggly.
You are now ready to bind.
- 4 -

4. OILING
Oiling of all moving parts is imperative before each operation of this machine. The oiling points are
marked in red, spray lube the looper area after blowing off debris from the looper chamber. Use Bond spray
lube, stock# 21325.
5. OPERATION
1. Hold the machine at the handle with your right hand.
2. Support the carpet with your left hand.
3. To start binding the carpet, align one corner of the carpet into the tape folder guide mouth, pull the
trigger switch and slowly feed the carpet through the folder mouth. Let the machine move towards you
without helping it pull through the carpet.
4. When you get to the other end of the carpet, continue binding on the tape until the carpet has passed the
rear feed rollers/pullers. Cut off the tape ½” past the corner.
5. Continue binding the next side of the carpet.
6. Let the machine pull itself. If you pull the machine faster than its speed, the binder will mis-stitch or
break the needle.
7. This machine has variable speed trigger switch. For more speed, squeeze the switch more; for slower
speed, squeeze less. Turn and adjust speed control knob located at the trigger switch until the desired
speed is found.
- 5 –
Ce manuel convient aux modèles suivants
1
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