5
Content
1.SAFETY NOTES ........................................................................7
1.1.Machine determination......................................................................................................................................................................................... 9
1.2.Protective suit and personal safety................................................................................................................................................................ 9
1.3.Safety notes for machine operator ............................................................................................................................................................. 10
1.4.Safety notes for the servicing and repairs .............................................................................................................................................. 10
1.4.1.Safety notes for the servicing and repairs on hydraulic unit ...................................................11
1.5.Safety machine accessories ............................................................................................................................................................................. 11
1.5.1.Total Stop..................................................................................................................................................................11
1.5.2.Arm covers...............................................................................................................................................................11
1.5.3.Band saw cover.....................................................................................................................................................11
1.5.4.Saw band stretching and rupture inspection ...................................................................................12
1.6.Safety notes for the cooling............................................................................................................................................................................. 12
1.6.1.Instructions for first help .................................................................................................................................12
1.7.Umístění štítku stroje / Maschinenschild position / Position of machine label............................................................. 13
1.8.Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols............. 14
2.MACHINE DOCUMENTATION................................................15
2.1.Technická data / Technische Daten / Technical data..................................................................................................................... 17
2.2.Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18
2.3.Popis / Beschreibung / Description............................................................................................................................................................ 19
2.4.Transportation and stocking ........................................................................................................................................................................... 20
2.4.1.Conditions for transportation and stocking.......................................................................................20
2.4.2.Transport and stocking preparations......................................................................................................20
2.4.3.Transport and stocking....................................................................................................................................20
2.4.4.Transportní schéma / Transport schema / Transport scheme.............................................21
2.5.Activation..................................................................................................................................................................................................................... 22
2.5.1.Machine working conditions .......................................................................................................................22
2.6.Band saw unpacking and assembling...................................................................................................................................................... 22
2.6.1.Machine installing and levelling ................................................................................................................23
2.6.2.Machine disposal after lifetime...................................................................................................................23
2.6.3.First run of the power pack...........................................................................................................................23
2.6.4.Filling the reservoir with hydraulic oil ....................................................................................................24
2.6.5.Kotevní plan / Verankerungsplan / Grounding plan.....................................................................25
Electrical connection........................................................................................................................................................................................................ 26
2.6.6.Check the direction of the saw band......................................................................................................26
2.6.7.Check machine connection into electrical network.....................................................................27
2.7.Filling of the cooling system........................................................................................................................................................................... 27
2.8.Check machine function.................................................................................................................................................................................... 27
2.9.Saw band ..................................................................................................................................................................................................................... 27
2.9.1.Saw band size.........................................................................................................................................................27
2.9.2.Selection of the saw band tooth system..............................................................................................27
2.9.3.Saw band running-in.........................................................................................................................................28
2.9.4.Tables for teeth selection ...............................................................................................................................29
3.MACHINE CONTROL..............................................................31
3.1.Starting the band saw ......................................................................................................................................................................................... 33
3.2.Control panel............................................................................................................................................................................................................. 34
3.3.Machine control ...................................................................................................................................................................................................... 36
3.3.1.Preparative mode................................................................................................................................................36
3.3.2.Semi-automatic cycle .......................................................................................................................................37
3.3.3.Cycle breaking.......................................................................................................................................................37
3.4.Band saw adjusting ............................................................................................................................................................................................... 38
3.4.1.Adjusting band guides.....................................................................................................................................38
3.4.2.Cutting speed adjusting..................................................................................................................................38
3.4.3.Adjustment of pressure to the cut ...........................................................................................................38
3.4.4.Speed adjustment of the arm lowering................................................................................................39
3.4.5.Saw frame lift stop setting .............................................................................................................................39
3.4.6.Setting the upper camping ..........................................................................................................................40
3.4.7.Brush adjustment ................................................................................................................................................40
3.5.Material insertion .................................................................................................................................................................................................... 40
3.5.1.Handling agent selection...............................................................................................................................40
3.5.2.Insertion.....................................................................................................................................................................41
3.5.3.Bundle material cutting...................................................................................................................................41
4.MACHINE SERVICE ................................................................43
4.1.Saw band dismantling......................................................................................................................................................................................... 45
4.2.Saw band installation........................................................................................................................................................................................... 45
4.3.Saw band stretching and inspection......................................................................................................................................................... 46
4.3.1.Saw band stretching..........................................................................................................................................46
4.3.2.Saw band inspection.........................................................................................................................................46
4.3.3.Saw band run setting........................................................................................................................................46
4.4.Adjusting of the limit switch of the saw band stretching............................................................................................................ 47
