Bohle Liftmaster B1 Manuel utilisateur
Operating Instrutions
B1
Liftmaster
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 1
Introduction
Dear Customer,
Thank you for purchasing the Bohle LiftMaster B1 handling aid.
Please read these operating instructions carefully before start-up. The complete instruction manual
should be kept beside the handling aid at all times.
If you have questions or wish to order spare parts or report problems, please indicate the machine
type and model number.
No part of this instruction manual must be reproduced or processed, duplicated or distributed by elec-
tronic systems in any form or by any means (print, photocopy, microfilm or other procedures) without
prior written consent by Bohle AG.
Subject to technical changes to reflect technical advances.
This document is an English translation of the German original version.
© Bohle AG. All rights reserved.
Table of Contents
Introduction 1
Table of contents 1
EC declaration of conformity 2
1. General safety instructions 3
2. Technical data 5
3. Transport, storage and scope of delivery 6
4. Overview 8
5. Functions, controls 10
6. Work procedure 23
7. Inspection and maintenance 29
8. Troubleshooting 30
Inspection log appendix 31
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 2
Declaration of Conformity
We hereby declare that handling aid
Model
Liftmaster B1
No.
Date of manufacture
in the version supplied, complies with the relevant provisions:
Supply of Machinery (safety) Regulations 2008
Harmonised standards applicable, in particular
DIN EN 13035-1
DIN EN 13035-2
Bohle does not accept any liability if:
-the handling aid is not used for its intended purpose,
-the handling aid has been modified or altered without authorisation,
-components or spare parts of other manufacturers are used,
-the handling aid is installed or used incorrectly or by unauthorized personnel,
-the handling aid is not serviced regularly,
-the instructions and regulations of this manual are not observed.
Intended use
This Bohle handling aid is designed for transporting and handling glass elements and similar flat ob-
jects with gas-tight surfaces. Any other use is considered to be contrary to its intended use.
Haan, (date) _______________
Edgar Höhn
Technical machines manager, authorised for the compilation of technical documentation
Bohle AG, Dieselstraße 10, D-42781 Haan
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 3
1. General Safety Instructions
•This handling aid must be set up, operated, and maintained only by authorised, trained
and registered personnel who are familiar with these instructions. Personnel must be
informed about existing
residual hazards.
•We will accept liability for trouble-free operation only if original Bohle spare parts are
used.
•Before use, all safety devices must be checked to ensure that they are correctly in posi-
tion and undamaged.
•To avoid hold-ups, the operator must operate the handling aid
according to these operating instructions and the relevant regulations.
•In addition to the operating instructions, all relevant legal and other binding regulations
concerning accident prevention and environmental protection must be observed.
•When performing maintenance, remove the transport material / glass pane!
•Always wear suitable protective clothing when handling glass.
•Do not make any modifications, additions or conversions to the
handling aid. This particularly applies to safety devices.
Unauthorised alterations and modifications to the handling aid will cause the above EC
Declaration of Conformity to become void. This will then have to be re-issued by the
operator or by an authorised representative.
•Keep these operating instructions available beside the handling aid.
•Never release the vacuum in the vacuum lifter while transporting an object.
•The handling aid must be used only on level ground with sufficient load bearing capaci-
ty.
•Please follow the operating instructions of the vacuum lifter being used. The operating
instructions for the vacuum lifter remain valid!
•Regularly check the suction pads, pressure gauge and vacuum hoses for damage. Im-
mediately replace damaged parts!
•Using the equipment in areas with potentially explosive atmospheres (ATEX areas) is
strictly forbidden.
•It is also strictly forbidden to stand or walk under a suspended load! Risk of injury!
•Never intervene in the work area around the machine, either manually or using aids,
while the handling aid is in use. Do not bypass any safety devices. Risk of injury!
•The operator must ensure that no unauthorised persons work with the handling aid or
enter the surrounding area. Risk of injury!
•No one must be lifted or carried with this handling device!
•The equipment must not be used in windy conditions (maximum wind force 4 Beaufort),
or in snow or rain. Depending on the shape and size of the workpiece, operation may
have to be stopped.
•Never leave the handling aid unattended with a suspended load.
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 4
•Check the condition of the steel cable in the cable winch every day. In case of damage,
operation must be suspended immediately.
•While carrying a load, the steel cable must be kept tensioned to prevent uncontrolled
unwinding of the cable.
•Use the equipment only in combination with lifting devices which have been approved
by Bohle for use with the handling aid.
•It is strictly forbidden to operate the handling aid under the effect of medication which
affects reaction speed or cognitive ability, or under the effect of drugs and alcohol!
•If safety devices have been removed in the course of repair work, the machine must not
be operated again until all safety devices have been attached and checked for correct
function.
•Never use more than three counterweights at a time.
Warning against hand
injuries
Wear protective shoes
Wear protective glasses
Do not stand or walk
under the suspended
load
Wear hair net
Wear protective gloves
Warning against danger spot
Read instruction manual
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 5
2. Technical Data
Total height with vacuum lifter [mm] max.
2600
Total width [mm] max.
1085
Total length [mm] max.
2405
Glass thickness [mm] min.
3
Max. load [kg]*
180
Working temperature range [°C]
10 –40°
Weight with vacuum lifter, incl. counterweight [kg] approx.
120
Option: Counterweight [kg per piece]
25
* considering the loading cases and diagrams starting from Page 22
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 6
3. Transport, Storage, and Scope of Delivery
The handling aid is supplied mounted on a pallet.
Scope of delivery includes the assembled handling aid, a vacuum lifter, and the operating instructions.
It is essential to check the delivery for completeness and for damage. Transport dam-
age must be reported to the carrier (shipping agent, train operator, etc.) immediately
and in writing.
Do not use the equipment if damaged!
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 7
Remove all transport locks and packaging material and have a second person assist in removing the
handling aid from the pallet.
Unlock rear wheel "a" and loosen star knob "b".
The Liftmaster is now ready for use.
a
b
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 8
4. Overview
01: Vacuum lifter
02: Cable winch "Vacuum lifter up/down" function SP 88.B0013
03: Star knob "Fix skid guide" function
04: Front wheel SP 88.B0106
05: Foot pedal "Rotate mast" function
06: Rear wheel with brake SP 88.B0107
07: Counterweight BO 88.025
08: Handle
09: Mast
10: Steel cable SP 88.B0015
11: Unlock "Tilt mast" function
12: Unlock "Adjust handle" function
1
2
3
4
7
6
9
8
10
5
11
12
Operating Instructions Bohle LiftMaster B1 –Version 1.1 E 9
13: Lock pin "Adjust counterweight" function
14: Rubber pad
15: Star knob "Adjust front wheels" function SP 88.B0115
16: Swivel handle "Manipulate vacuum lifter" function
13
15
16
14
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