Blue Hawk 45-03202-062 Manuel utilisateur

ITEM #0095309
42 IN. TOW LAWN SWEEPER
MODEL #45-03202-062
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-888-8225, 8 a.m. - 8 p.m., EST, Monday - Friday.
ATTACH YOUR RECEIPT HERE
Serial Number _______________________ Purchase Date _______________________
Español p. 21
Aerosmith Rocks
FORM NO. 42572 rev. (11/02/2012)
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AB12322

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TABLE OF CONTENTS
Package Contents ............................................................................................................................3
Hardware Contents...........................................................................................................................4
Safety Information.............................................................................................................................5
Preparation .......................................................................................................................................5
Assembly Instructions.......................................................................................................................6
Operating Instructions.....................................................................................................................15
Care and Maintenance ...................................................................................................................16
Troubleshooting ..............................................................................................................................17
Warranty .........................................................................................................................................18
Replacement Parts List...................................................................................................................18

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PACKAGE CONTENTS
PART DESCRIPTION QUANTITY
A Sweeper Housing 1
BBag Arm Tube 2
CRight Hitch Tube 1
DLeft Hitch Tube 1
EBent Hitch Bracket 1
F Straight Hitch Bracket 1
GHeight Adjustment Handle 1
HHeight Adjustment Strap 1
PART DESCRIPTION QUANTITY
IBrush Assembly 2
JRear Hopper Tube 2
K Upper Hopper Side Tube 2
L Lower Hopper Side Tube 2
M Hopper Support Rod 2
N Bag Frame Strap 1
O Hopper Bag 1
P Rope 1

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HARDWARE CONTENTS
SHOWN FULL SIZE
NOT SHOWN FULL SIZE
5/16 x 2-1/2
Bolt
Qty. 2
5/16 x 2
Bolt
Qty. 2
5/16 x 1-1/2
Bolt
Qty. 4
5/16 x 1-1/4
Bolt
Qty. 1
5/16 x 1
Bolt
Qty. 2
5/16 x 1
Bolt
Qty. 1
1/4 x 1
Bolt
Qty. 4
1/4
Nut
Qty. 4
5/16
Nut
Qty. 11
5/16
Washer
Qty. 4
Star
Washer
Qty. 1
Pivot
Bushing
Qty. 1
Spacer
Bushing
Qty. 1
Hitch
Spacer
Qty. 2
3/8 x 3
Clevis Pin
Qty. 2
1/4 x 1-3/4
Clevis Pin
Qty. 2
1/4 x 1-1/8
Clevis Pin
Qty. 2
3/8 x 1/2
Clevis Pin
Qty. 2
3/32
Hairpin Cotter
Qty. 8
1/8
Hairpin Cotter
Qty. 1
Vinyl Cap
Qty. 1
Grip
Qty. 1
Knob
Qty. 1
Hitch Pin
Qty. 1
Plastic Plug
Qty. 4

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SAFETY INFORMATION
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list and hardware contents list. If any part is missing or damaged, do not attempt to
assemble the product.
Estimated Assembly Time: 60 minutes
Tools Required for Assembly (not included):
(2) 7/16 in. Open End or Box End Wrenches, (2) 1/2 in. Open End or Box End Wrenches.
WARNING
Please read and understand this entire manual before attempting to assemble, operate or install the
product.
• Read the vehicle and sweeper owner's manuals and know how to operate your vehicle and sweeper
before using this sweeper attachment. Always instruct other users before they operate the sweeper.
• Do not permit children to operate sweeper.
• Do not permit anyone to ride on sweeper.
• Never attach the hopper rope to any part of your body or clothing! Never hold onto the rope while
towing the sweeper! Attach the rope to the towing vehicle to keep it away from wheels and rotating
parts.
• Operate the sweeper at reduced speed on rough terrain, near ditches and on hillsides to prevent
loss of control.
• Vehiclebrakingandstabilitymaybeaffectedwiththeattachmentofthissweeper.Donotllthe
sweeper to maximum capacity without checking the capability of the towing vehicle to safely pull and
stop with the sweeper attached. Stay off of steep slopes.
• Stop and inspect the vehicle and sweeper for damage after striking an object. Repair any damage
before continuing operation.
• Keepthesweeperawayfromre.Excessiveheatcandamagethebrushesandhopperbagand
could cause the bag and its contents to burn.
• Before storing the sweeper, always empty the hopper bag to avoid spontaneous combustion.
• Follow maintenance and lubrication instructions as outlined in the maintenance section of this manual.
• Never attach the hopper rope to any part of your body or clothing! Never hold onto the rope while
towing the sweeper! Attach the rope to the towing vehicle to keep it away from wheels and rotating
parts.
CAUTION
• Maximum towing speed is 6 m.p.h. Driving too fast may damage wheels and bearings.
• Keepsweeperawayfromre.Excessiveheatcandamagethebrushesandhopperbagandcould
cause the bag and its contents to burn.
• Before storing the sweeper, always empty the hopper bag to avoid spontaneous combustion.

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ASSEMBLY INSTRUCTIONS
1. Each brush assembly has one brush retainer
marked with either red or black ink. Lay out the
brush assemblies (I) so that the brush retainers
marked with red and black ink are in the middle
and positioned as shown.
GG 1/4 x 1 Bolt x 2
1
2
3
2. Tip the sweeper housing (A) forward until it rests
asshowningure3.
3. Place the brush assembly (I) with the red
brush retainer on the brush shaft attached to
the sweeper housing (A) so that the red brush
retainer is positioned in the middle of the shaft.
Attach it to the shaft using two 1/4 x 1 hex bolts
(GG) and 1/4 nylock nuts (HH).
Hardware Used
RED MARK
HH 1/4 Nut x 2
OVERLAP BRISTLES
BRUSH RETAINER
MARKED BLACK
BRUSH RETAINER
MARKED RED

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X1/4 x 1 Bolt x 2
HH 1/4 Nut x 2
4
5
6
4. Place the brush assembly (I) with the black brush
retainer on the brush shaft so that the black brush
retainer is positioned in the middle of the shaft.
Attach it to the shaft using two 1/4 x 1 hex bolts
(GG) and 1/4 nylock nuts (HH).
Hardware Used
BRUSH RETAINER
MARKED BLACK
5. Assemble the right hitch tube (C) and left hitch
tube (D) to the sweeper housing (A) using four
5/16 x 1-1/2 bolts (CC) and 5/16 nuts (II). Do not
tighten yet.
Hardware Used
CC 5/16 x 1-1/2 Bolt x 4
II 5/16 Nut x 4
6. Fasten the hitch tubes together using two 5/16 x
2-1/2 hex bolts (AA) and 5/16 nylock nuts (II). Do
not tighten yet.
Hardware Used
AA 5/16 x 2-1/2 Bolt x 2
II 5/16 Nut x 2
GG

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BB 5/16 x 2 Bolt x 2
II 5/16 Nut x 2
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7. Arrange the hitch brackets (E) and (F) as shown
and assemble them to the hitch tubes using two
5/16 x 2 bolts (BB) and 5/16 nuts (II). The bolts
should straddle the front hitch tube bolt. Tighten
all nuts and bolts securely at this time.
Hardware Used
TRACTOR
HITCH HEIGHT
8 TO 10 IN.
TRACTOR
HITCH HEIGHT
10 TO 13 IN.
8. Assemble the height adjustment handle (G) to the
inside of the bracket attached to sweeper housing
(A) using two 5/16 x 1 bolts (EE), 5/16 washers
(JJ) and 5/16 nuts (II). Tighten.
Hardware Used
EE 5/16 x 1 Bolt x 2
II 5/16 Nut x 2
9. Assemble the grip (VV) onto the height
adjustment handle (G).
JJ 5/16 Washer x 2

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10.Insert a 5/16 x 1-1/4 bolt (DD) through a 5/16
washer (JJ), the pivot bushing (LL), the height
adjustment strap (H), and the spacer bushing
(MM). Insert the end of the bolt through the
upper part of the double hole in the end of the
sweeper housing (A) and secure it with a 5/16
nut (II). Tighten.
Hardware Used
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11
DD 5/16 x 1-1/4 Bolt x 1
JJ 5/16 Washer x 1
LL Pivot Bushing x 1
MM Spacer Bushing x 1
II 5/16 Nut x 1
11. Place the star washer (KK) between the
height adjustment handle (G) and the height
adjustment strap (H). Insert the 5/16 x 1 bolt
(FF) through the height adjustment handle
(G), the star washer (KK) and the height
adjustment strap (H). Assemble a 5/16 washer
(JJ) and the plastic knob (WW) onto the end of
the bolt.
Hardware Used
FF 5/16 x 1 Bolt x 1
KK 5/16 Star Washer x 1
JJ 5/16 Washer x 1
WW Knob x 1

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12.Turn a rear hopper tube (J) so that the brace
holes in the middle of the tube face down.
Slide the tube through the two loops sewn to
the top rear seam inside the hopper bag (O).
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YY Plastic Plug x 2
(holes facing down)
INNER LOOPS
13.Insert the two upper hopper side tubes (K)
throughthestitchedapsoneachsideofthe
hopper bag (O).
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14.Insert the ends of the upper hopper side tubes
(K) into the ends of the rear hopper tube (J).
Fasten together using plastic plugs (YY).
Hardware Used
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