Blue Giant BGL-22 Manuel utilisateur

OPERATOR’S MANUAL

BGL-22 WALKIE COUNTERBALANCED

STACKER

WARNING

Do not operate or service this product unless you have read and fully

understand the entire contents of this manual. Failure to do so may result in

property damage, bodily injury or death.

ISSUE DATE:MAY 5, 2020 REV.0 (PART # 038-926EO)

FOREWORD

As a lift truck operator, you are

responsible for a machine that is use-

ful, powerful, and can be hazardous if

not operated as described. Your

Blue Giant truck may weigh more than

some cars, depending on the

model. Observing and practicing

the safety warnings in this manual

cannot be overemphasized. Just

knowing the warnings, however, is

no substitute for common sense.

Using your common sense will, in

almost all cases, prevent accidents.

Think of the truck as your own. In

this way you will learn its

capabilities and limitations.

This manual is intended to remain

with the truck at all times as a handy

reference guide to operation. Detailed

maintenance procedures are found in

the parts and service manual for the

specific truck model, and are to be

performed only by a qualified techni-

cian. For further information on

obtaining a complete parts and ser-

vice manual, see page 21 of this man-

ual.

The operator who knows his truck will

learn to spot problems as they

develop. This is accomplished by per-

forming the Daily Checks and report-

ing any problems to the designated

authority.

TABLE OF CONTENTS

SAFETY SYMBOLS ..............................................................................................2

GENERAL DESCRIPTION ....................................................................................2

NAME PLATE AND WARNING DECAL................................................................2

LOAD CAPACITY ..................................................................................................4

BEFORE OPERATION ..........................................................................................5

Optional Features....................................................................................8

INSTRUMENTS AND CONTROLS .......................................................................7

Optional Features....................................................................................8

OPERATION ..........................................................................................................9

Forward and Reverse Travel and Speed Control..................................9

Steering ....................................................................................................9

Stopping.................................................................................................10

Parking ...................................................................................................10

Battery Charging ...................................................................................11

Load Handling .......................................................................................11

Moving a Disabled Truck ......................................................................11

NOTICE - OBTAINING A PARTS AND SERVICE MANUAL ..............................21

SAFETY SYMBOLS

WARNING and CAUTIONS are both signal words intended to alert the viewer to

the existence and relative degree of a hazard. They are both preceded by a safety

alert symbol consisting of an exclamation mark enclosed by a triangle.

A Warning indicates a hazard which could result in injury or death if proper pre-

cautions are not taken.

A Caution indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or

action that should not be performed under any circumstances, as both personal

injury and/or damage to equipment will result.

GENERAL DESCRIPTION

Blue Giant Pallet trucks lift and

transport loads on rigid forks.

Control for steering, braking, forward

and reverse travel, horn, lift, lower and

speed control are all located on the

control handle.

Trucks in this series may vary in load

capacity, battery arrangement, and

instrumentation, depending on model

and options.

NAME PLATE AND WARNING DECAL

Name plate and warning decal loca-

tions may vary between models, but

they are always near the steering arm

within sight of the operator.

If the name plate or warning deal are

lost or damaged they should be

replaced immediately. Have your

supervisor or the designated authority

contact Blue Giant Authorized Dealer

for replacement.

The name plate shows the model

number; serial number; truck type;

battery type, voltage and minimum

weight. It also contains information on

the load capacity and load center. The

warning decal contains warnings

which also appear, with illustrations, in

the Operating Precautions section of

this manual.

Name Plate and Warning Decal Locations - Typical

This truck is equipped with a battery. Read and heed the warning decal located

near the battery. An example is shown here:

WARNING:

R4906

LOAD CAPACITY

Do not overload truck. Check capacity

plate for load weight and load center

information.

The load capacity depends on the

load center. The load maximum

capacity listed on the capacity plate

assumes a uniform load whose center

is at 1/2 the length of the fork and cen-

tered between the forks. The maxi-

mum load capacity is reduced when

the load center exceeds 1/2 the length

of the forks or is not centered between

the forks. The fork length and wheel-

base must be adequate for the skid or

bin to be handled.

Note that a truck undergoing speed

changes is less stable than a standing

truck. If you are not sure that the truck

can lift a certain load, consult your

supervisor or the designated authority.

Load Center

R5060

BEFORE OPERATION

The table on page 6 covers important

inspection points on trucks which

should be checked prior to operation.

Depending on use, some trucks may

require additional checks.

The illustration below shows a sample

format for a Operator Checklist, which

can be modified as necessary to fit

your operation.

Periodic maintenance of this

truck by a QUALIFIED TECH-

NICIAN is required.

A QUALIFIED SERVICE

TECHNICIAN should check the

truck monthly for proper lubrica-

tion, proper fluid levels, brake

maintenance, motor mainte-

nance and other areas speci-

fied in the parts and service

manual maintenance section.

If the truck is found to be unsafe

and in need of repair, or con-

tributes to an unsafe condition,

report it immediately to the des-

ignated authority. Do not oper-

ate it until it has been restored

to a safe operating condition.

Do not make any unauthorized

repairs or adjustments. All ser-

vice must be performed by a

qualified maintenance techni-

cian.

Sample of Operator Check List

WARNING:

R6235

Operator Checks

ITEM PROCEDURE

Transmission and hydraulic

systems

Check for signs of fluid leakage.

Forks Check for cracks and damage.

Guards and load backrest Check that safety guards are properly secured

and not damaged.

Safety signs Check that warning labels, nameplate, etc.,

are in good condition and legible.

Horn Check that horn sounds when operated.

Steering Check for binding or looseness in steering

arm when steering.

Travel controls Check that speed controls on control handle

operate in all speed ranges in forward and

reverse and that belly button switch functions.

Wheels Check drive wheel for cracks or damage.

Move truck to check load wheels for freedom

of rotation.

Hydraulic controls Check operation of lift and lower, and tilt to

their maximum positions.

Brakes Check that brakes actuate when steering arm

is raised to upright position, and when lowered

to horizontal position.

Deadman/Parking brake Check that steering arm raises to upright posi-

tion when released and brake applies.

Battery disconnect Check that battery can be disconnected and

reconnected. Check for connector damage.

High speed limit switch Allow for enough space to operate truck in

high speed. Disengage third speed using the

high speed cut-out switch, then test drive truck

to check if high speed is cut out.

INSTRUMENTS AND CONTROLS

The steering arm and control handle

provide controls for steering, forward

and reverse speed control, braking,

raising and lowering the forks, and

horn. Control handles on some mod-

els have the high speed cut-out

switch. Control handles on all models

have a “belly-button” reversing switch

which reverses the direction of the

truck upon contact with the operator.

Detailed operating instructions are in

the Operation section of this manual.

A battery disconnect is mounted near

the steering arm. Pulling the discon-

nect removes all power from truck cir-

cuits in the event of an emergency.

Control Handle

R4070

Walkie/Rider Pallet Trucks have a

grab handle which also contains lift,

lower and horn controls.

Optional Features

The optional battery capacity indica-

tor, hour meter and keyswitch mount

on the panel near the control handle.

The battery capacity indicator moni-

tors the battery discharge rate to indi-

cate the remaining battery capacity.

The hour meter records the accumu-

lated hours that electrical energy is

being drawn from the battery to run

the pump and drive motors. The key-

switch provides added security to the

truck, preventing unauthorized per-

sonnel from operating the machine.

Grab Handle

R4907

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