Bloomfield Integrity 8746 Manuel utilisateur
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
and
PARTS LIST
Brewing Systems
FOR
ICED TEA
70473
8746-M
INTEGRITY™
OWNER'S MANUAL
BLOOMFIELD INDUSTRIES
2ERIK CIRCLE, P.O. BOX 280
VERDI, NEVADA 89439
FAX (800) 356-5142
INDEX
INTRODUCTION TO THE UNITS ............................................……………. ...3
UNIT SET UP ..................................................................................………..…3& 4
BREWING OF TEA..................... ..................... .........................……………....4
TEABREWERADJUSTMENTS……………………………………………………4
TIMER/VOLUME ADJUSTMENT
BREWER WATER VOLUME ADJUSTMENT……………………………………5
RATIO CHANGE
PARTS LIST .................................... ............................................……………..6 & 7
EXPLODED VIEW OF BREWING UNIT .........................................……………8
EXPLODED VIEW, DISPENSER UNITS………………………………………….9
PARTS LIST, DISPENSER UNITS.......... .......................................……………9
SOLENOID EXPLOSION & PARTS LIST ......................................……..……..10
WIRING DIAGRAM................... ............. .....................................……………..10
WARRANTY.................................... ......................................………………….11
The INTEGRITY BREWERS have been designed with adjustment flexibility to cover a wide
spectrum of customer needs. Adjustments on the running thermostat and inlet timer are
simple adjustments easily accomplished by the purchaser, but NOT COVERED UNDER
ANY WARRANTY SERVICE AGREEMENT. Brewers must be installed in accordance with
installation instructions in the owner's manual for the warranty to be valid.
WARNING:
DO NOT PLUG IN OR ENERGIZE THIS UNIT
UNTIL INSTALLATION INSTRUCTIONS ARE READ
AND FOLLOWED.
PAGE 2
INTRODUCTION TO THE UNITS
This manual covers the six (6) gallon tea brewer and the six (6) gallon tea dispenser.
1.
The Model 8746 is the tea brewing section
only and does not have a storage and/or dis-
pensing reservoir as part of the unit.
2. The Model 8806 is the six (6) gallon stainless
steel reservoir to hold the finish brew.
All brewers are shipped from the factory with:
1. A Stainless Steel Brew Funnel.
2. A Wire Grid to support the filter paper and
3. A 25 pack of Filter Papers, and
4. A Water Line Filter.
Electrical Requirements: Plumbing Requirements:
Unit requires a power source capable of supplying:
115 Volt, AC., 60 Hertz, Single Phase, 15 Amp.
Service.
Unit must be installed on a water line with a flowing
pressure between 20 PSI and 90 PSI. If water
pressure does not fall into this range or varies
greatly a pressure regulator should be installed
The unit is shipped from the factory with a 3-wire,
2-pole polarized power cord and cap attached. in the water supply line.
SET UP
1. Carefully remove brewer and tea reservoir
from cartons.
2. Set brewer in operating location and level,
using adjustable legs.
3. Connect water line to 1/4” flare fitting on
back of unit. Turn on water and check for
leaks.
4. Make sure tank heater switch on front panel
is in
OFF
position.
Bottom
portion of switch
rocker should be pressed in.
5. Plug unit into 110-120 Volt grounded outlet,
fused at 15 Amps.
6. Place reservoir under brewer.
7. Press momentary brew switch, to initiate
brewing cycle.
NOTE: Water will immediately begin to
flow from dilute water spout
CAUTION: During this initial fill cycle, check
level of water in reservoir. Before initiating
another brew cycle, the reservoir must be
emptied to prevent overfilling and flooding.
8. Repeat brewing cycles until water begins to
flow from spray disc.
Page 3
9.
After end of final cycle, turn tank heater
switch to ON position
-
top portion of
7
switch rocker pressed in.
10.
When tank water is up to proper temper-
ature, the green READY TO BREW light will
be lit.
NOTE: During the initial
heatup,
some
water will drip from spray disc.
This is normal.
11.
Discard all water in reservoir and brew one (1)
additional cycle. CAUTION! Water dispensed from
spray disc will be HOT! Watch out for splashing.
If water level needs to be adjusted, see tea brewer
adjustments.
12.
Discard water in six gallon dispenser, place
brew-through cover on dispenser then reposition
empty dispenser on brewer.
13.
Place filter and tea in brew chamber. Slide brew
chamber into place on brewer.
14.
Brewer is now ready for brewing tea.
BREWING
1.
Place filter paper in brew chamber and add
5.
tea. Slide brew chamber into rails, pushing
it to full back stop location.
2.
Check to see that reservoir with cover is pro-
perly located to accept dilute water spout
flow and brew chamber drain flow.
6.
3.
Press brew switch to initiate brewing cycle.
4.
Dilute water will begin to flow immediately
7.
into reservoir. Brewed tea will begin to flow
from brew chamber in about 20 to 30
seconds, and continue for approximately 10 to
12 minutes. Make sure drip-out is complete
before removing brew chamber.
If for any reason there is a need to stop the
brewing cycle before its completion, press the
“Brew Stop” switch. This stops water flow to the
brew chamber and the flow from dilute water
spout. The timing cycle is also cancelled and
timer resets to start.
Check level in reservoir - finished brew should
be approximately 1” from top edge.
Brewed tea is now ready for use. If a change in
strength is desired, add or reduce tea, to taste .
preference and continue for approximately 10 to 12
minutes. Make sure drip-out is complete before
removing brew chamber.
The brewer is factory adjusted to produce six (6)
gallons of tea in a 1-5
brew
to dilute water ratio.
Should it become necessary to adjust for total
volume, follow these steps below.
3.
4.
TIMER ADJUSTMENT
(Total Volume Change)
1. Unplug unit.
5.
2.
Remove four (4) screws (2 on each side of cover)
lift off cover to expose timer.
TEA BREWER ADJUSTMENTS
To brew more tea, turn knob slightly clockwise; to
brew less, turn slightly counterclockwise.
Plug unit in and cycle unit. Check for required
volume - repeat if needed, until desired volume
is attained. Replace cover on brewer.
Normal delivery should be six (6) gallons (766
ounces) of water.
Do not readjust setting of needle valve!
Page 4
BREW WATER VOLUME ADJUSTMENT
(Ratio Change)
1.
Follow steps 1 through 4 in Timer Adjustment
Procedure.
2.
Turn the handle of the needle valve clockwise
IN (facing the valve stem and handle) to in-
crease the ratio. This causes more water to be
diverted to the dilute flow, and less to the brew.
A counter-clockwise OUT rotation will do the
opposite.
3.
Adjustments must be made in 1/4 turn incre-
ments to avoid drastic changes. One (1) full
turn in either direction is the maximum ad-
vised. Average factory setting is two full
turns counter-clockwise from a fully closed
position.
NEEDLE VALVE
FOR BREW RATIO
-
CHANGE
SOLENOID
VALVE
-
4.
Water flow from spray disc and dilute spout
should be measured separately to determine
that the desired ratio has been achieved.
NOTE: If flow from spray disc is very weak and
slow in starting, the ratio adjustment made is
starving the brew water flow.
If, however, water flows from the vent tube,
located next to the spray disc assembly, then
the ratio of water for brewing is too great. It is
advisable that the spray disc and vent tube be
viewed after an adjustment has been made.
5.
After desired adjustments have been made, a
complete brew should be made to insure
quality of finished product.
TOP VIEW WITH
COVER REMOVED
FRONT OF BREWER
Page 5
-
THERMOSTAT
HIGH LIMIT
-
CONTROL
ADJUSTMENT
REPLACEMENT PARTS LIST - OF BREWING UNIT
MODEL 8746
REF. NO.
PART NO. DESCRIPTION
1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1
38
39
40
41
42
44
45
46
47
49
50
8543-52 #08x3x8 B.PN.P.SS
8746-12 BASIN TOP WELDED
7200-6X #O8-32 X 5/16 PN.P.SS
8043-5 HOLD DOWN STRAP ASSY
8043-47 #10-32 X 1 PN.P.SS
8543-69 SHORTY BUSHING-HEYCO
TUBE, CONNECTOR
8746-38 WATER OUTLET TUBE
8043-13 SPRAY ELBOW
8746-5 1
12 MINUTE TIMER 120V
8746-13 BASIN WELDED ASSY
8706-9 WIRE RACK
8707-3 #1O-32 X 5/16 HEX HEAD
8707-2 BASKET HANDLE
88 12-760
BREW CHAMBER STAMPED
8543-42 SPRAYHEAD GASKET
8543-44 SPRAYER DISC
8718-31
PILOT LT. GREEN, 125V
8707-28 BREW SWITCH, ROCKER
8812-79 SWITCH, MOMENTARY NC
8707-34 SWITCH, LIGHTED 12OV
8543-23 TINNERMAN NUT
8746-22 BODY WELDED ASSY
8746-16 WATER SPOUT ASSY
88 12-56
MALE HOSE BARB FTG.
8812-15 HOSE 1-1/2” LONG
88 12-54
FTG. NYLON Y 1/4 X 3/16
8746-59 SPOUT CONN. HOSE 3#
8710-10 NUT 7/16-20 X 1/8
88 12-57
UNION 1/4X 1/4M FLR.
8810-70 WASHER-RESTRICTOR
851 4-26
NEEDLE SEAT VALVE
8746-52 TANK INLT. TUBE ASSY
8812-55 PIPE TEE
8596-1240 1/4 x 1/8 FPT. REDUCER
8706-20 VENT TUBE
8043-15 VENT TUBE
8541-120 SOLENOID VALVE, 12OV
8706-160 CONNECTOR
8746-50 TUB. ASSY. VALVE INLT
8746-34 WATER TANK, 6 GAL TEA
7510-22 NUT, 1/2-24
8812-70 WASHER-BACK-UP
8812-41
OUTLET ELBOW ASSY
8043-506 #8-32 HEX ACORN NUT
8746-36 FILL TUBE ASSEMBLY
9102-9 HTG. ELEM, 12OV, 1675W
8551-53 S.S. WASHER
8942-33 GASKET, FILL TUBE
Page 6
REPLACEMENT PARTS LIST
(continued)
REF. NO. PART NO. DESCRIPTION
51
8043-30 HTG ELEMENT GASKET
52 8710-10 NUT 7/16-20 X 1/8
53 8043-12 TANK COVER GASKET
54 8043-28 NUT, HEX /2-20 2B
55
8512-41
SEAL WASHER
57
8512-51
THERMOSTAT - R. SHAW
59 88 12-34
TANK COVER. WELDED ASSY
60
8043-83 HI-LIMIT THERMOSTAT
61
8746-28 LEG (LEFT)
62 8746-21
BACK PANEL
63
8942-92 NUT, #8-32 KEPS HEX
65
8746-30 TEA 6 G STAND BASE
66 D 20002-3
#10-32 X 5/16 PN.P.SS
67
8033-56 LEG LEVELER CAP
68
8033-55 LEG LEVELER
69 88 12-47
FITTING, NYLON Y3/16
70
8746-27 END CAP FOR LEG
71
8746-29 LEG (RIGHT)
72 35-210
CORD, GRIP, HEYCO LG
73
8942-48
CORD & CAP - (12OV)
74
8812-73 BREW BASKET CLIP
75
8812-80 BREW CHAMBER ASSY
76
7506-39
#8-32 X 1/2
77 3-100
SCREW 6-32 X 1/4 R.H.
ITEMS NOT SHOWN
PART NO. DESCRIPTION
8747-8
BASIN FRONT LABEL (LUZIANNE)
8541-120JS SOLENOID REPAIR KIT
8541-120KS SOLENOID OVERHAUL KIT
Page 7
EXPLODED VIEW
-
OF BREWING UNIT
/--
MODEL 8748
d
IO
EXPLODED VIEW
FOR
RESERVOIR AND DISPENSER
SECTIONS OF MODEL NO. 8808
9
‘1’
85
1
2
MODEL NO. 8806
Model Without Slght Glass
REPLACEMENT PARTS LIST
REF NO. PART NO. DESCRIPTION
1
6600-50
2
8600-28
36600-12
46600-6
5
6600-15
6
6700-25 L
76600-26
6
6600-27
9
6942-33
10
6606-l
11
6606-5
12
66061
Nut
Flat Washer
Nylon Washer
Siynk
Faucet ONLY, Plastic
Seat Cup
“c”
Ring
Wing Nut
Gasket
VS%l
ClY4er
Label (“Luzianne”
_
not shown)
Pago 9
ADDITIONAL SERVICE INFORMATION
COLD WATER ENTRANCE SOLENOID VALVE PART NO. 8541-120
,ton*irtr
Of
hl”F
and
Flow
Control,
SOLENOID VALVE REPLACEMENT PARTS
(For Black Coil Valve)
INo Kit Parts Sold Separately)
(1)
8541.120CS
Coil Assembly 120V.
(2)
8541-120K
Solenoid Repair Kit
Vacuum
Pat
consists of:
(2A)
Spring
(28)
Plunger
(2C)
Seal Ring
(3)
8541-120JS
Solenoid Repair Kit
Vacuum
Pat
consists of:
(2A)
Spring
(28)
Plunger
(2C)
Seal Ring
(20) Service Wrench
(4)
8541-120KS
Solenoid Overhaul Kit
Vacuum
Pat
consists of:
@A)
Spring
(28) Plunger
(2C)
Seal Ring
(20) Service Wrench
(3A)
Flow Control
(5)
8541.12OF (3A)
Flow Control
(6)
8541-120WS
(2D)
Service Wrench
WIRING DIAGRAM
ICE TEA BREWER
MODEL 8746
Page 10
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