BlitzRotary Master Gear 1 Manuel utilisateur

Operating Instructions

Aggregate lift table Master Gear 1,2

Type

VAS 6131A

Serial number Date

Operating Instructions

Contents

03.2006

1SAFETY ...............................................................................................................1

1.1 SAFETY HINTS IN THESE INSTRUCTION ..................................................................1

1.2 DANGERS OF THIS MACHINE..................................................................................1

1.3 REGULATORY APPLICATION..................................................................................2

1.4 DANGER THROUGH ACCESSORIES.........................................................................2

1.5 EMISSIONS..........................................................................................................2

1.6 SOURCE OF DANGER...........................................................................................3

1.7 QUALIFIED OPERATORS .......................................................................................4

1.8 PERSONAL SAFETY EQUIPMENT............................................................................4

1.9 SAFETY MEASURES IN THE WORK PLACE..............................................................4

1.10 CONDUCT IN AN EMERGENCY...............................................................................4

1.11 PICTURE SYMBOLS..............................................................................................5

2SAFETY FACILITIES. ..........................................................................................6

2.1 CIRCUIT-BREAK GUARD........................................................................................6

3TAKING INTO USE..............................................................................................7

3.1 SETTING UP / ASSEMBLY / CONNECTING UP. .........................................................7

3.2 TAKING INTO USE.................................................................................................7

4OPERATION ........................................................................................................8

5TAKING OUT OF USE. ........................................................................................9

6INSPECTION. ....................................................................................................10

6.1 INSPECTION BEFORE THE FIRST USE....................................................................10

6.2 REGULAR TESTING.............................................................................................10

6.3 CHECK LIST......................................................................................................11

Operating Instructions

iii

7INSPECTION / SERVICE...................................................................................12

7.2 CLEANING.........................................................................................................13

7.3 MECHANICAL.....................................................................................................13

7.4 MAINTENANCE OF THE HYDRAULICS ....................................................................14

7.5 OIL CHANGE INTERVALS ....................................................................................14

7.6 CHECKING THE OIL LEVEL...................................................................................15

7.7 OIL CHANGE .....................................................................................................15

7.8 BLEEDING THE HYDRAULIC SYSTEM.....................................................................15

7.9 CONTROL OF THE HYDRAULIC HOSES...................................................................16

8FAULT FINDING ................................................................................................17

8.1 ELECTRIC MOTOR DOES NOT RUN........................................................................17

8.2 LIFTING MACHINE DOES NOT LIFT.........................................................................17

8.3 OIL LOSS ..........................................................................................................17

8.4 LIFTING MACHINE DOES NOT REACH MAXIMUM HEIGHT...........................................18

8.5 LIFTING MACHINE WILL NOT (COMPLETELY) LOWER...............................................18

8.6 LIFTING MACHINE SINKS STRONGLY BY PLACEMENT OF LOAD .................................18

9GENERAL ..........................................................................................................19

9.1 TRANSPORT DAMAGE ........................................................................................19

9.2 WARRANTY.......................................................................................................19

9.3 ORDERING OF SPARE PARTS...............................................................................19

10 APPENDIX .........................................................................................................20

DIMENSION SHEET

SPARE PART LIST

HYDRAULIC SCHEMA

ELECTRIC SCHEMA

EC DECLARATION OF CONFORMITY

Operating Instructions

1 Safety

1.1 Safety Hints in these Instruction

Draws attention to the fact that

disregard for these instructions could

lead to serious or even deadly

consequences.

Draws attention to the fact that disregard

of these instructions could under certain

circumstances lead to injuries.

Indicates that disregard of these instructions could

lead to the damage of the machine or goods on the

machine.

Work that is indicated by this symbol must be

carried out by a competent tradesman (electrician or

industry fitter).

1.2 Dangers of this machine

This machine is equipped with safety devices and is

put through safety and quality control tests but there

is a threat of danger by incorrect operation and

misuse

- for the operator or other people in the vicinity

- for the machine and goods

The danger zone is contained within the outer limits

of the machine.

All personnel concerned with the

- Installation

- Setting Up

- Operation

- Maintenance

- Repair

of the machine must have read and fully understood

the operating instructions.

Danger

Caution

Operating Instructions

1.3 Regulatory Application

Applications

Lifting of weights until maximum load.

Working on the raised platform

Transporting of loads in the

lowered position.

Prohibited

Lifting and transportation of personnel

Setting up and operation of machines in the open.

Alterations and rebuilds of the machine.

Positioning of the load

Load should not overhang the platform

Unintentional shifting of the load should be prevented

1.4 Danger through accessories

When the following -

- Rollers

- Conveyer Belts

- other transport facilities

are used the safety devices on the machine must not be

made in operational through their use.

Using accessories increases the extent of the danger area.

The danger zone is enlarged through the use of

accessories

1.5 Emissions

See dimension sheet in appendix.

Operating Instructions

1.6 Source of Danger

Mechanic Where? Scissors arms

Scissors arms / underframe

What? Crush and shear points

Danger! Loss of limbs /life

Hydraulic Where? Hydraulic components e.g. hoses

What? Because of damage oil could be

sprayed out under high pressure

Danger! Burns and contamination to the eyes

Current Where? Current carrying components

What? Touch

Danger! Life threatening

Work on the electrical and hydraulic components

should only be carried out by a competent tradesman!

Never

-remove

- alter

- take out of service

the safety facilities

Always secure that the machine is out of

service when -

- Setting up

- The alteration of the employment requirements

- The alteration of the operating procedure

- Maintenance

- Servicing

-Repair

danger

Operating Instructions

1.7 Qualified Operators

The operator must

- be instructed in the operation of the machine

- have proved to the firm that he is capable of

operating the machine

- have clear and written instructions from the firm to

operate the machine

- have read and understood the operating instructions

- must observe the operating instructions

1.8 Personal Safety Equipment

For the operating of the machine

Safety shoes

For cleaning / maintenance / repair

Safety shoes

Work gloves

Face protection

1.9 Safety Measures in the Work Place

• Secure positioning of the machine

• Avoid crush and shear zones between the machine and

it's surroundings

• Ensure that the workplace remains clean and clear of

obstacles

• Positions for checking load-carrying equipment must be set up and arranged

in such a way that the operative can observe the load-carrying equipment and

the load at all times during all its movements and can have a view of the area

under the load-carrying equipment and the load.

1.10 Conduct In An Emergency

Release the raise / lower push-button immediately

Switch of at the mains / remove the plug

Secure against further

By raised load support the load carrying component

Operating Instructions

1.11 Picture Symbols

Safety and Operational hints on the Lifting Table

1 2 3 4 5 6

1Prohibited: Stepping on / Lifting of personnel!

(with the exception of lifting tables intended for this purpose on the basis of certain

preparations and safety provisions)

2 Accumulation of weight forbidden!

3 Prohibited: Staying / Grasping under an unsecured table!

4Load must be evenly distributed (surface load)!

5 Lower the table onto the inspection support when carrying

out repair and maintenance work alone!

6 The maximum permissible load for your equipment.

Operating Instructions

2 Safety Facilities.

2.1 Circuit-break guard

If a tube or circuit breaks, this prevents the uncontrolled lowering of the plate.

NB:Depending on the response of the circuit-break guard, which prevents the

maximum permissible speed being exceeded, the reason for the break has to be

determined, before the lifting table is used again.

• Remove the load from the table

• Make sure the equipment does not lower itself inadvertently

• Check that all hydraulic pipes are airtight

• Check that all hydraulic connections and valves are airtight

• Change the defective parts

Only when you are sure that all defective parts have been changed and correctly

assembled, can the machine be started up again.

Operating Instructions

3 Taking into use.

For technical details see dimension sheet in appendix

3.1 Setting up / Assembly / Connecting Up.

The drawbar must be assembled before start-up.

• Position the lift-truck on a firm, level surface.

• Always follow the instructions, when assembling the equipment.

• Danger of stumbling because of cable.

• Damage to cable, e.g. because of falling

objects (tools etc.)

• It is forbidden to wind the cables around

mechanical components

• Have you read the operating instructions and above

all the safety points and above all understood them?

Then you can take the machine into use

3.2 Taking into use.

• Produce the electrical connection (put the plug in)

• Check the motor rotation (by three phase 400V)

- Control by use of the red arrow on the motor casing

- when incorrect alter by changing the phases in the

plug (electrician only)

• Now you can take the machine into use.

An adequate and safe connection of the earth cable to the

workpiece must be guaranteed when using a lifting table as a

welding station.

Danger Every feed wire must

be secured by 16 A.

Ce manuel convient aux modèles suivants

Table des matières

Manuels Système de levage populaires d'autres marques

morse

morse 82H-124 Manuel utilisateur

Braun

Braun NL955 Series Manuel utilisateur

haacon

haacon 1889.10 Manuel utilisateur

Protekt

Protekt AT 252 Manuel utilisateur

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manuel utilisateur

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manuel utilisateur

Genie

Genie Z-60/34 Manuel utilisateur

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manuel utilisateur

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manuel utilisateur

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manuel de programmation

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manuel de programmation

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manuel de programmation

BERG

BERG BeNomic EasyLeaf Manuel utilisateur

Powermate

Powermate LiftGate LG-3 Manuel utilisateur

Snorkel

Snorkel TM12 Series Manuel utilisateur

Terberg

Terberg OMNIDEKA Manuel utilisateur

Harmar Mobility

Harmar Mobility AL625 Mode d'emploi

Rotary

Rotary SPO16 Manuel utilisateur