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Installation Manual: BIPV Modules
3Installation Manual: BIPV Modules
5 INSTALLATION ..................................................................................................................................................... 29
5.1 Checking the Requirements ........................................................................................................................... 29
5.1.1 Roof Plan and String Plan .............................................................................................................................. 29
5.1.2 Limit of Application....................................................................................................................................... 29
5.1.3 Safety at Work .............................................................................................................................................. 29
5.1.4 Checking the Content of the Shipment............................................................................................................ 30
5.2 Tools .................................................................................................................................................................. 30
5.3 Mounting .......................................................................................................................................................... 30
5.3.1 Preparing the Roof........................................................................................................................................ 30
5.3.2 Calibrating and Placing the Substructure........................................................................................................ 32
5.3.2.1 Mounting the Solrif ® Battens....................................................................................................................... 33
5.3.3 Determining the Reference Point and Perpendicularity of the PV Array ............................................................ 35
5.3.4 Mounting the Lead Flashing........................................................................................................................... 36
5.3.5 Laying Cable Conduits, Connection Cables and Cable Strings ............................................................................ 37
5.3.6 Marking the Horizontal Positions of the Mounting Clamps Prole..................................................................... 38
5.3.7 Laying the Bottom Row of Modules ................................................................................................................ 39
5.3.8 Laying the Remaining PV Array ...................................................................................................................... 44
5.3.9 Top of the Array............................................................................................................................................. 50
5.3.10 Finishing Process......................................................................................................................................... 53
6 MAINTENANCE....................................................................................................................................................... 56
6.1 Maintenance Plan............................................................................................................................................ 56
6.2 Replacing Modules........................................................................................................................................... 57
7 DEINSTALLATION AND DISPOSAL...................................................................................................................... 57
8 ADDITIONAL INSTRUCTIONS.............................................................................................................................. 58
8.1 Rules for Mounting Battens............................................................................................................................ 58
9 FURTHER INFORMATION..................................................................................................................................... 59
TABLE OF CONTENTS
1 GENERAL INFORMATION .......................................................................................................................................6
1.1 Information on this Manual..............................................................................................................................6
1.2 Exclusion of Liability..........................................................................................................................................7
1.3 Guarantee Conditions........................................................................................................................................8
1.4 Customer Service and Product Monitoring .....................................................................................................8
2 SAFETY REQUIREMENTS........................................................................................................................................8
2.1 Introduction .......................................................................................................................................................8
2.2 Responsibility.....................................................................................................................................................8
3 INSTALLATION MANUAL........................................................................................................................................9
DESCRIPTION OF THE BISOL BIPV MODULES WITH SOLRIF® INROOF MOUNTING SYSTEM................................9
3.1 BISOL BIPV Modules with Solrif® In-roof Mounting System Overview.........................................................9
3.2 Components....................................................................................................................................................... 10
3.2.1 BISOL BIPV Module with Solrif® Frame............................................................................................................ 11
3.2.2 Dimension of PV Array and Module Mounting Pitches...................................................................................... 12
3.2.3 Substructure................................................................................................................................................. 15
3.2.4 Mounting Clamps.......................................................................................................................................... 16
3.2. Flashing Proles ............................................................................................................................................. 18
3.2.6 Side Flashings ............................................................................................................................................... 18
3.2.7 Bottom of PV-Array: Lead Flashing, Wedge Plank, Sealing Tape Strip ................................................................ 20
3.2.7.1 Lead Flashing............................................................................................................................................. 21
3.2.7.2 Wedge Plank .............................................................................................................................................. 21
3.2.7.3 Sealing Tape Strip ...................................................................................................................................... 23
3.2.8 Connection Cables, Cable Strings .................................................................................................................... 23
3.2.9 Grounding and Lightning Protection .............................................................................................................. 24
3.2.10 Mounting Screws for Battens........................................................................................................................ 25
3.2.11 Other Accessories......................................................................................................................................... 25
3.2.11.1 Fixing for Flashing.................................................................................................................................... 25
3.2.11.2 Protective Proles .................................................................................................................................... 26
3.2.11.3 L-Section to Support the Bottom Row of Mounting Clamps................................................................................ 26
3.3 Technical Data/Limit of Application............................................................................................................... 27
4 TRANSPORTATION................................................................................................................................................. 28
4.1 Transportation in Packaging .......................................................................................................................... 28
4.2 Transportation of Individual Modules........................................................................................................... 28
