BIKEE BIKE LIGHTEST Manuel de référence

BIKEE BIKE LIGHTEST MOTOR REV12

MANUAL

OF INSTALLATION AND USE

OF THE LIGHTEST SYSTEM

Please consider the environment before printing this manual.

Consider that Bikee Bike makes continuous improvements to the manual and

it would become a waste to print old versions

BIKEE BIKE LIGHTEST MOTOR REV12 
IT 
 

 
Summary 
Introduction .......................................................................................................................................................................4 
1 Thanks ..........................................................................................................................................................................4 
2 Notes on the manual ...................................................................................................................................................4 
3 Symbols ........................................................................................................................................................................5 
4 Definitions ....................................................................................................................................................................5 
5 Declaration of Conformity ...........................................................................................................................................6 
6 Warnings ......................................................................................................................................................................8 
Security ...............................................................................................................................................................................8 
1 Safe use ........................................................................................................................................................................8 
2 Protections and Pictograms .........................................................................................................................................8 
Description ..........................................................................................................................................................................9 
1 Intended use ................................................................................................................................................................9 
2 Technical data ............................................................................................................................................................10 
Intended use and unintended use ....................................................................................................................................10 
1 Intended use and compatibility .................................................................................................................................10 
2 Unintended use ..........................................................................................................................................................11 
3 Residual risks ..............................................................................................................................................................11 
4 Operations involving risks for the operator ...............................................................................................................12 
5 Product integrity ........................................................................................................................................................12 
6 Manual handling ........................................................................................................................................................12 
7 Environmental and supported conditions .................................................................................................................13 
8 Recharging the battery ..............................................................................................................................................13 
Installation .......................................................................................................................................................................14 
1 Package contents .......................................................................................................................................................15 
2 Screw detail ................................................................................................................................................................18 
3 Standard Mount (SHORT and MEDIUM) ....................................................................................................................19 
4 Long and In Frame .....................................................................................................................................................19 
5 Hybrid .........................................................................................................................................................................20 
6 Pressfit adapter/bush assembly ..........................................................................Errore. Il segnalibro non è definito. 
7 Assembling the crankset ............................................................................................................................................23 
8 Chain guide assembly Torque sensor ........................................................................................................................24 
9 Assembling the chain guide on the engine ................................................................................................................25 
10 Adjusting the spacers on the pedal shaft ................................................................................................................27 
11 Engine installation with Medium or Short ...............................................................................................................29 
12 Engine installation with Long or Hybrid ...................................................................................................................31 
13 Installing the motor with In-Frame brackets ...........................................................................................................35 
14 Installing the wheel sensor ......................................................................................................................................39 
15 Installation of signal wiring ......................................................................................................................................40 
16 Installing the pedals .................................................................................................................................................42 
17 Completing the front and rear chain guide .............................................................................................................44 
18 Connectors ...............................................................................................................................................................46 
Display ..............................................................................................................................................................................46 
1 Overview of buttons ..................................................................................................................................................47 
2 Switching on and off ..................................................................................................................................................47 
3 Assistance management ............................................................................................................................................47 
4 Main screen description ............................................................................................................................................48 
5 Quick Directions .........................................................................................................................................................49 
6 Menu navigation ........................................................................................................................................................50 
7 Statistics screen description ......................................................................................................................................50 

BIKEE BIKE LIGHTEST MOTOR REV12

6.8 Reset statistics ...........................................................................................................................................................51

6.9 Settings screen description ........................................................................................................................................51

6.10 Torque sensor calibration ........................................................................................................................................53

7 Smartphone application ....................................................................................................................................................54

7.1 First start ....................................................................................................................................................................54

7.2 Main screen description ............................................................................................................................................56

7.3 Settings screen ...........................................................................................................................................................57

60 screen 59

BIKEE BIKE LIGHTEST MOTOR REV12

1. Introduction

1.1 Acknowledgments

Dear Customer,

First of all, we would like to congratulate you on your choice and thank you warmly for the trust you have shown.

This trust is well placed, because the very high technological level and the quality of the materials ensure the perfect functioning of the e-

bike conversion kit you have purchased.

Our organization also allows us to guarantee customers a continuous and accurate assistance and maintenance service.

Read the manual carefully, scrupulously follow the instructions contained therein, in order to obtain the maximum result in terms of safety

and system durability over time.

All the procedures useful for dealing with any reasonably foreseeable emergency situations that may occur during use are also listed.

1.2 Notes on the manual

This manual contains instructions for installation, use and maintenance of the Lightest engine. Bikee Bike Srl reserves the right to modify

this document at any time without notice, for this reason we invite the user to always check that they have the latest revision, available for

consultation at this link:

www.lightest.bike or www.bikeebike.it

The manual is made up of various sections, each of which deals with a series of topics, divided into chapters and paragraphs. The general

index lists all the topics covered in the entire manual. The numbering of the pages is progressive and each page shows the number of the

same. This manual is intended for the user in charge of installing, using and maintaining the e-bike kit, and relates to its technical life after

its production, use and possible sale.

In the event that it is subsequently transferred to third parties for any reason (sale, loan for use, or any other reason), the product must be

delivered complete with all documentation.

The information contained in this manual is not intended and cannot replace the knowledge and experience possessed by the user, who

is in any case exclusively responsible for the use for which the e-bike kit was designed. Before starting any operation on any unit, it is

necessary to have at least read the entire manual and then studied the topic relating to the operations to be carried out in depth.

This manual contains proprietary information and cannot be supplied, even partially, to third parties for any use and in any form, without

the prior written consent of the manufacturer.

The manufacturer declares that the information contained in this manual is consistent with the technical and safety specifications of the

e-bike kit to which it refers.

A certified copy of this manual is deposited in the technical file, kept at the Bikee Bike srl company

The manufacturing company does not recognize any documentation that has not been produced, released or distributed by itself or by its

authorized representative. This manual, like the entire technical file, will be kept by the manufacturer for the period established by law (10

years). During this period, a copy of the documentation accompanying the product may be requested at the time of sale. The entire

technical file remains available for this period exclusively to the supervisory authorities, who may request a copy. After this period, it will

be the obligation and responsibility of those who manage the product to ensure that both the product and the documentation comply

with the laws in force at the time of the inspection.

BIKEE BIKE LIGHTEST MOTOR REV12

1.3 Symbols

Indicates a risk to the user or device. Scrupulously

respect the message.

Further information given in the margin of the

paragraph.

Tip for quick and correct use of the device.

Quick press

Indicates indispensable information, to be read,

understood and respected carefully

(less than 1 second)

Positive key + of the display

Long press

Negative key - of the display

(more than 3 seconds)

[1]

In square brackets there are the references to the

components present in the first image.

Abbreviation for “Kit Bikee Bike”

Abbreviation for “Central Movement”

thr

Abbreviation Throttle , accelerator

extension

Abbreviation Torque Sensor, torque sensor

PAS

Abbreviation Pedal Assist (cadence based not torque

based)

1.4 Definitions

CE marking : process of preparation of the technical file, within which the documentation of everything that the

producer/manufacturer/importer/authorized representative has carried out or verified is collected, to create a safe product that complies

with European directives and standards.

CE marking : application of the CE mark on products released for free circulation using various methods and supports.

Release for free circulation: making available to a third party, in any form, a product (sale, rental, loan for use, gift, alienation, etc.)

Modification/adaptation : activities that change the situation of the product with respect to the original, defined by the manufacturer, this

activity determines the need to re-brand the product, in compliance with current laws.

Manufacturer : anyone who releases a product for free circulation by indicating only his name on the documents accompanying it.

Directive : document issued by the European central authority and which regulates the safety of a product category. It must be transposed

by every single State of the Union to have the force of law in that State.

Regulation : document issued by the central European authority which has the force of law throughout the territory of the European Union,

without the need for transposition by individual states.

Standard : document issued by a private institution and which has indicative value of a good way of operating, has legal value only if

supported by a specific government decree.

Harmonized standard : document issued by a private organisation, which is valid throughout the European territory and has the value of

law if subordinated to a Regulation. Compliance with a standard is always and only a "presumption" of compliance with the directive or

regulation to which it is harmonized.

Declaration of conformity : a document which must be issued and signed by the manufacturer and which must accompany each product

or batch of products.

CE label : indications that must be present on the product or on its packaging, which briefly indicates that the manufacturer has fulfilled

the safety obligations established by law.

CE certificate : document issued by a private body, certifying that a single sample has passed certain tests. The certificate can be imposed

by law or voluntary, but it never replaces the CE marking, as it makes no reference to mass production, it can therefore be supplementary,

never a substitute for the CE marking.

Machine : set of mechanical and non-mechanical elements of which at least one is mobile thanks to non-human or animal force, even if

without an applied energy source, but which is intended to be coupled with an energy source. The set of several machines, which then

become "almost machines", in turn becomes a machine. Lifting systems, even if manual, are also included in the machinery directive.

"Machines" are also defined as systems or systems in which there are machines, such as pumps or operational electric motors, or in any

case components that fall within the scope of the Machinery Directive.

BIKEE BIKE LIGHTEST MOTOR REV12

1.5 Declaration of Conformity

The machine is accompanied by the declaration of conformity drawn up in compliance with the laws in force in the European territory.

Before using the machine in any form, check that the declaration of conformity is present.

If the machine is sold to third parties, all documentation must be delivered together with it.

Name Legal Representative

Matteo

Surname Legal Representative

Spaggiari

Company name

Bikee Bike Srl

Company headquarters

Legal: Via Zeni, 8 –38068 –Rovereto (TN)

Operational: Via Maestri del Lavoro 7/A, 46100 Mantua (MN)

VAT number

02334050222

Tel. Office

+39 0376 390846

E-mail

[email protected]

Website

www.lightest.bike

The undersigned Matteo Spaggiari

As legal representative of the Bikee Bike Srl company

with registered office: Via Zeni, 8 –38068 –Rovereto (TN)

VAT number: 02334050222

He declares

that the person responsible for managing the technical file is Eng. Matteo Spaggiari

furthermore declares

that the product: Ebike conversion kit consisting of gearmotor, battery and electronic drive

Model and code: LIGHTEST

Year of modification and new marking: 2023

Serial number: IDxxxxxxx ( xxxxxx number from 0 to 999999)

It was built respecting the following directives and standards:

1. Directive 2006/42 EC known as the Machinery Directive

2. Directive 2014/35/EU known as the “Low Voltage Directive”

3. Directive 2014/30/EU known as the "Electromagnetic Compatibility Directive"

4. Directive 2011/65/EC known as “ RoHS ”

5. Directive 2012/19/EU known as “WEEE”

6. Directive 2001/95/EC note “General product safety”

7. UNI EN 15194:2012 standard - Bicycles - Pedal-assisted electric bicycles - EPAC bicycles (applicable only for 250W versions)

And it is therefore compliant with current directives and regulations.

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Date: 04/10/2023

Signature: ______________________________

The guarantee regulations, listed in full in the purchase contract, are valid only if the ebike kit is used in the conditions of intended use.

With the exception of the ordinary and extraordinary maintenance operations described in the MAINTENANCE section and carried out

with the procedures indicated, any repair or modification made to the product by the user or by unauthorized companies will void the

guarantee.

The guarantee does not extend to damages caused by inexperience or negligence in the use of the product, or by bad or omitted

maintenance.

BIKEE BIKE LIGHTEST MOTOR REV12

The products we sell are covered by warranty regarding the following conditions:

1. The warranty is valid for a period of twenty-four (24) months on the product and 500 cycles on the battery.

2. The manufacturer undertakes to replace malfunctioning or incorrectly manufactured parts at its own discretion, only after careful

inspection and confirmation of poor construction.

3. The transport and/or shipping costs in the event of incorrect use of the guarantee are always charged to the buyer. Shipping costs

are charged to the manufacturer for the first 6 months of the product, after which they will be charged to the customer.

4. During the warranty period, the replaced products become the property of the manufacturer.

5. Only the original purchaser who has complied with the normal maintenance instructions contained in the manual can benefit

from this guarantee. Our warranty liability expires when: the original owner relinquishes ownership of the product, or

modifications have been made to the product.

6. The warranty does not cover damages resulting from excessive strain such as use of the product after a fault has been identified,

extreme off-road use, violent impacts or falls, the use of unsuitable operating methods as well as failure to observe of the use and

maintenance instructions.

7. The manufacturer assumes no responsibility for any difficulties that may arise in the resale or use abroad due to the provisions in

force in the country where the product was sold.

8. The defective product or part of it must be delivered to the manufacturer or to an authorized service center for replacement;

otherwise the replaced part will be charged to the buyer.

9. The guarantee is canceled if the product is opened (removal of the seal).

10. Only original parts and components are used.

11. The battery is kept above zero charge.

If it is deemed necessary to use the guarantee, please indicate the following data:

1. Engine ID (visible on the bottom fin of the engine).

2. Purchase date (presentation of the purchase document).

3. Detailed description of the problem.

Failure to comply with the methods of intervention and use of the product described in this documentation will invalidate the

terms of guarantee.

BIKEE BIKE LIGHTEST MOTOR REV12

1.6 Warnings

If part of the documentation is even partially missing or illegible, consult the technical assistance before carrying out any further operation.

The personnel responsible for the installation, use and maintenance of the ebike kit must read the use and maintenance manual, paying

particular attention to the general safety regulations and the methods of execution contained in the sections relating to the operations

under their responsibility.

This chapter describes the general safety rules to be observed during any operation performed with the kit. The intervention procedures,

described in the following chapters, must be carried out respecting both the indicated execution methods and the general safety

regulations in this chapter.

Different countries may have different safety regulations. It is therefore specified that in all cases in which the rules of the manuals are in

conflict or reductive compared to the rules of the country in which the ebike kit is used, the rules of the country will still have priority over

those of the manuals.

The manufacturing company cannot be held responsible in any case for accidents or damages resulting from the use of the

product by personnel who are not adequately trained and delegated or who have made inappropriate use of it, as well as from

even partial failure to comply with the safety and security regulations. intervention procedures described in the manuals.

The lightest kit is intended for installation on bicycles and has external moving gears that mesh with the transmission chain,

typical of bicycles. Some of these exposed gears are driven by the motor and this inherently carries the risk of crushing,

stacking. It is absolutely forbidden to drive the vehicle with loose trousers or long skirts that could get caught in the gears , to

avoid this danger.

2 Security

2.1 Safe use

Since it would be impossible to describe all the operations that must not or cannot be performed, it is believed that all

operations (other than normal) that are not explicitly described in the documentation are to be considered infeasible.

During the use of the ebike kit, after having installed it on a bicycle that supports it, incorrect functioning situations may arise that are not

foreseen in the manuals. These anomalous situations can be caused by environmental factors or by fortuitous failures unforeseeable by

the manufacturer.

In the event of any unforeseen anomaly after having powered up the kit, it is necessary to:

1. Turn it off

2. Check for any errors using the “LIGHTEST ebike kit Control Pad” app.

3. Contact technical assistance immediately and communicate any errors found.

In case an unexpected anomaly occurs after connecting the kit to the battery charging system:

1. Disconnect the electrical network of the place to which it is connected.

2. Pull the charger plug out of the socket.

3. Contact Technical Support immediately.

If you think you need to carry out an operation or intervention not foreseen or by following a procedure other than those indicated in the

documentation, before proceeding, consult the manufacturer to verify its feasibility (the company data are given in the CONFIRMATION

DECLARATION section ) .

The manual must be kept by the user who has been assigned the task of installing, using and maintaining the kit. In the event of

deterioration or loss, the Customer may request a certified copy from the manufacturer, or it may be downloaded from the website

www.lightest.bike . We suggest that you keep a backup copy in a place where it cannot be damaged or lost.

To prevent dangerous situations, all users of the kit in question must carefully read the use and maintenance manuals, making

sure they understand the methods of use and intervention before starting to use it.

2.2 Protections and Pictograms

The engine pinion (engine and its parts) are protected by a cover, which requires specific equipment to be circumvented. This guard must

never be removed except for specific maintenance operations. At the end of the work carried out it must be reassembled correctly and its

stability must be checked.

Before, during and after use, the following pictograms must be observed.

BIKEE BIKE LIGHTEST MOTOR REV12

Danger of crushing and

entanglement with moving

parts

Electrocution hazard,

disconnect power before

carrying out any maintenance

work

Prohibition to remove guards

Obligation to read the use and

maintenance manual

Warning signs that fulfill a safety function must not be removed, covered or damaged.

3 Description

3.1 Intended use

mid -drive technology , which places the engine in the bottom bracket of the bike, between

the pedals. New patented technology reduces engine size while increasing drive torque.

The engine transfers motion through the bike chain, thus being able to exploit all the gears

of the rear wheel by combining them with two front chainrings, a small one for climbs and

one for speed. These two characteristics transform each bike into an electric bike capable

of easily tackling climbs of up to 58% inclination.

Bikee Bike LIGHTEST is available in four power versions: 250W suitable for European

regulations, 500W for Switzerland and Canada, 749W and 1000W for the American market.

The product described in the manual is a kit for converting ordinary bicycles into powerful

electric bicycles in minutes.

It is forbidden to modify the control system of the product. Bikee Bike srl does not assume responsibility deriving from

inappropriate and unauthorized use of the product following tampering and/or negligence by a user.

BIKEE BIKE LIGHTEST MOTOR REV12

3.2 Technical data

Drive unit dimensions

Width: 100mm

Length: 148mm

Height: 105mm

Power

250W

500W

750W

1000W

Drive unit weight:

1.75kg

Degree of protection

IP55

Full speed:

250W: 25Km/h

500W: 25Km/h

750W: 42km/h

1000W: 42km/h

Minimum - maximum voltage threshold

28V - 65V

4 Intended use and non-intended use

4.1 Intended use and compatibility

LIGHTEST was designed and built solely and exclusively to be used as a kit to convert a normal bicycle into an electric one (pedal

assistance). The compatible bicycles are the kit are:

1. Mountain Biking

2. City Bikes

3. Fat Bikes

4. Racing bike

5. Light cargo bikes (maximum total weight of 150kg, including rider weight)

Measure the two dimensions of depth [ B ] and diameter [ A ] and consult the table below to identify

the correct configuration of plates and accessories.

These dimensions cannot be measured with the bottom bracket installed, to avoid unpleasant

inconveniences disassemble it and carry out the measurements by sharing them with the company

Check the correct adapter on the website www.ligtest.bike.

Contact the company for support.

First name

Typology

Depth

Diameter

Compatibility

Bush code

BSA (English)

With fillet

68/73mm

34.8mm

Standard

No need

Italian

With fillet

70mm

36mm

Incompatible

BB30

Without fillet

68mm

73mm

42mm

Bushing required

Adapter

Press Fit 30

Without fillet

68mm

46mm

OSBB extension

Without fillet

68mm

46mm (carbon)

42mm (metal)

BB86

Without fillet

86.5mm

41mm

BB90

Without fillet

90.5mm

37mm

BB92

Without fillet

92mm

41mm

BBright Direct

Without fillet

79mm

42mm

BBright - PressFit

Without fillet

79mm

46mm

BB386EVO

Without fillet

86.5mm

46mm

PressFit GXP

With fillet

90mm

42mm

Fat

With fillet

100mm

34.8mm

Standard

No need

PressFit 41 ( Fat )

Without fillet

121mm

41mm

Bushing required

Adapter

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