Big Joe PDS 20 Manuel utilisateur

OPERATOR’S MANUAL

Big Lift LLC

www.bigjoeforklifts.com Manual Part No. 901635

08/16/2018

STRADDLE

LIFT TRUCK

FOREWORD

As a lifttruck operator, you are respon-

sible for a machine that is useful, pow-

erful, and can be hazardous if not

operated as described. Your Big Lift

LLC truck may weigh more than some

cars,dependingonthemodel.Observ-

ingandpracticingthesafetywarningsin

this manual cannot be overempha-

sized.Justknowingthewarnings,how-

ever, is no substitute for common

sense.Focusingonthetaskathand,in

almost all cases, prevent accidents.

Think of the truck as your own. In this

way you will learn its capabilities and

limitations.

This manual is intended to remain with

the truck at all times as a handy refer-

enceguidetooperation.Detailedmain-

tenance procedures are found in the

parts and service manual for the spe-

cific truck model, and are to be per-

formed only by a qualified technician.

For further information on obtaining a

completepartsandservicemanual,see

page 26 of this manual.

The operator who knows his truck will

learntospotproblemsastheydevelop.

Thisisaccomplishedbyperformingthe

Daily Checks and reporting any prob-

lems to the designated authority.

TABLE OF CONTENTS

SAFETY SYMBOLS..............................................................................................5

GENERAL DESCRIPTION....................................................................................5

NAME PLATE AND WARNING DECAL ...............................................................5

LOAD CAPACITY..................................................................................................8

BEFORE OPERATION..........................................................................................9

INSTRUMENTS AND CONTROLS - PDS 20/25/30/40, S22/25/S30..................11

INSTRUMENTS AND CONTROLS - PDI, PDM, PDH ........................................12

OPERATION........................................................................................................13

Forward and Reverse Travel and Speed Control ...............................13

Steering..................................................................................................13

Stopping.................................................................................................14

Parking...................................................................................................15

Battery Charging...................................................................................15

Load Handling .......................................................................................15

Moving a Disabled Truck......................................................................16

NOTICE - OBTAINING A PARTS AND SERVICE MANUAL..............................26

SAFETY SYMBOLS

WARNING and CAUTION are both signal words intended to alert the viewer to

the existence and relative degree of a hazard. They are both preceded by a safety

alert symbol consisting of an exclamation mark enclosed by a triangle.

A Warning indicates a hazard which could result in injury or death if proper pre-

cautions are not taken.

A Caution indicates a reminder of routine safety practices.

A prohibition slash (circle with diagonal slash through it) indicates a procedure or

action that should not be performed under any circumstances, as both personal

injury and/or damage to equipment will result.

GENERAL DESCRIPTION

The Big Lift LLC Straddle trucks utilize

the straddle leg configuration, which

normally straddles the load.

Control for steering, braking, forward

andreversetravel,hornandspeedcon-

trolarealllocatedonthecontrolhandle.

All trucks feature an automatic high

speed cut-off circuit which locks out

highspeedwhentheforksareelevated.

Trucks in this series may vary in load

capacity, battery arrangement, instru-

mentation and lift/lower controls,

depending on model and options. The

forks may be rigid or adjustable. One

model has a reach and tilt mechanism

whichextendstheforkstowardtheload,

then retractsand tilts back theforks for

transporting the load.

NAME PLATE AND WARNING DECAL

Warning decal locations may vary

betweenmodels, butnormallytheyare

nearthesteeringarmwithinsightofthe

operator.Thenameplateismountedon

thetruckframeormast.Seeillustration

on next pages

If the name plate or warning decal are

lost or damaged they should be

replaced immediately. Have your

supervisor or the designated authority

contact Big Lift LLC Authorized Dealer

for replacement.

Thename plate showsthemodelnum-

ber, serial number, and truck type. Bat-

tery type, with voltage and minimum

weight,isshownalongwithinformation

on the load capacity and load center.

The warning decal contains warnings

which also appear, with illustrations, in

the Operation section of this manual.

PDS 20/25 Name Plate and Warning Decal Locations - Typical

PDS 30/40 Name Plate and Warning Decal Locations - Typical

R6728

R7030

S22, S25 & S30 Name Plate and Warning Decal Locations - Typical

PDI, PDM & PDH Name Plate & Warning Decal Locations -Typical

R7031 R8308

R3965

This truck is equipped with a battery. Read and heed the following warning plus

any other warnings located near or on the battery. An example is shown here:

LOAD CAPACITY

The further the load center is from the

backrest, the lower the load capacity.

Theloadcentermust also be no higher

thanthatspecifiedabovetheliftingsur-

face (Top sideof forks). For example,a

load capacity of 3,000 pounds with a

loadcenterof24inchesmeansthatthe

truck can be used to lift 3,000 pounds

onlywhentheload’scenterofgravityis

nomorethan24inchesfromthefaceof

theforksor24inchesabovethetopside

of the forks. Note that a truck undergo-

ingspeedchangesisless stablethana

standing truck. If you are not sure that

the truck can lift a certain load, consult

your supervisor or the designated

authority.

WARNING:

R6115

R3814

Load Center

BEFORE OPERATION

The table on page 10 covers important

inspection points on trucks which

should be checked prior to operation.

Depending on use, some trucks may

require additional checks.

The illustration below shows a sample

formatforanOperatorChecklist,which

canbemodifiedasnecessarytofityour

operation.

Periodic maintenance of this

truck by a qualified service

technician is required.

A qualified service technician

should check the truck monthly

forproperlubrication,properfluid

levels, brake maintenance,

motor maintenance and other

areas specified in the parts and

service manual maintenance

section.

If the truck is found to be unsafe

and in need of repair, or contrib-

utes to an unsafe condition,

report it immediately to the des-

ignatedauthority.Donotoperate

it until it has been restored to a

safe operating condition. Do not

make any unauthorized repairs

or adjustments. All service must

beperformedbyaqualifiedser-

vice technician.

Sample of Operator Check List

WARNING:

R6235

Operator Checks

ITEM PROCEDURE

Transmission and hydraulic

systems Check for signs of fluid leakage.

Forks Check for cracks and damage and that they

are properly secured.

Chains, cables and hoses Check that they are in place, properly secured

and not damaged.

Guards and load backrest Check that safety guards are in place, prop-

erly secured and not damaged.

Safety signs Check that warning labels, nameplate, etc.,

are in good condition and legible.

Horn Check that horn sounds when operated.

Steering Check for binding or looseness in steering

arm when steering.

Travel controls Check that speed controls on control handle

operate in all speed ranges in forward and

reverse and that belly button switch functions.

Wheels Check drive wheel for cracks or damage.

Move truck to check load wheels and casters

for freedom of rotation.

Hydraulic controls Check operation of lift and lower to their maxi-

mum positions.

Brakes Check that brakes actuate when steering arm

is raised to upright position, and when lowered

to horizontal position.

PDI,PDM,PDH (w. Dynamic Brakes):

Check that dynamic brake (if so equipped - not

available on newer trucks) actuates when

dynamic brake pushbutton on control handle is

pressed.

Deadman/Parking brake Check that steering arm raises to upright posi-

tion when released and brake applies.

Battery disconnect Check that battery can be disconnected and

reconnected. Check for connector damage.

On the S22 & S25 check that the emergency

power disconnect is functioning properly.

High speed limit switch Allow for enough space to operate truck in

high speed. Elevate forks approximately two

feet, then test drive truck to check if high

speed is cut out.

Ce manuel convient aux modèles suivants

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