BHV TracMow Manuel utilisateur

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A - INTRODUCTION

INTRODUCTION

This handbook must be considered as part of the machine. The seller

of new and second-hand machines must record in the selling document

that this booklet has been given along with the machine.

PICTURES USED IN THE HANDBOOK

Before starting use this machine, it is necessary to read carefully

this hand-book, learn and observe all the safety rules indicated with the

following symbols.

DANGER This symbol is used to highlight an important safety information.

If this information is ignored, people are in danger either of

possible injures - even serious ones - or death.

In these messages are also described the normal precautions

which have to be taken to avoid the danger.

Ignoring these precautions can cause serious damages to the

machine.

ATTENTION This warning is used in the handbook safety messages when the

danger can cause minor or moderate damages and injuries.

The message can be used also for dangers which can cause

damages to the machine or its components.

IMPORTANT It is used for precautions which have to be taken to avoid

operations which can shorten the life of the machine or of its

component.

NOTE This word is used to highlight information which refers to

operations in progress.

Any time you see these symbols, whether on the machine or on the

following of this manual you must pay attention to avoid danger to

yourself and to other people.

Following some rules suggested by the common sense, you will avoid

any break risk and your machine will function longer and more efficiently.

A - INTRODUCTION

B - CONDITIONS AND LIMITS OF USE

DEFINITION OF PROPER USE

• Thismachinehavebeendesignedforgrasscuttingandweedcontrolin

agriculture and public green, flat and sloped areas.

• Theexactobservanceofuseconditions,maintenanceandreparationare

the essential element for a correct use.

• Themachineshouldbeused,maintainedandrepairedonlybypeoplewho

have knowledge of the security rules.

• Thegeneralrulesaboutaccidentpreventionandpublicroadcirculation

rules should be respected

IMPROPER USES

• Anyotheruseisnotallowed.Themanufacturerisnotresponsiblefor

damages caused by any use than the intended one. The user is fully

responsible for any possible risk.

• Eacharbitrarymodificationcarriedoutonthemachinecouldreleasethe

manufacturer from the responsibility for any damage or accident derived by

the machine.

ONLY ONE OPERATOR

The machine was designed to be used by one operator only. The presence of

other people in the closeness could be dangerous for the safety of both user

and people.

ACCESSORIES ON THE MARKET (ONLY IF AUTHORIZED)

Any use of accessories different from the authorized ones by the manufacturer

is not allowed. For further applications different from the authorized one or

in case of misunderstanding of this handbook, please contact the technical

department of the manufacturer.

BARBIERI s.r.l. - Technical department

36040 SOSSANO - (Vl) - ITALY

Tel:0444/885722-Fax:0444/885482

e-mail [email protected]

Descriptions, figures and technical features mentioned herein are non-

binding for the Manufacturer. These are mentioned as mere information.

The Manufacturer reserves the right to make any change at any time without

notice, to improve the quality of the products without being bound to update

this publication.

B - CONDITION AND PROPER USE

C - INDEX

MACHINE IDENTIFICATION

o Chassis number

o Type and number of the engine

o Dimensions

SECTION 1 - TECHNICAL DATA

1.1 Technical data

1.2 Noise

1.3 Vibrations

SECTION 2 - SECURITY RULES

2.1 Safety devices

2.2 Safety advices

SECTION 3 - MACHINE PREPARATION

3.1 Packaging and endowment

3.2 Preliminary tests

SECTION 4 - CONTROLS

4.1 Name of the Major Components

SECTION 5 - RULES FOR A SAFE USE

5.1 Connect the Radio Control

5.2 Engine start

5.3 Engine stop

5.4 Drive

5.5 Drive in a slope

5.6 Brakes system and Parking

5.7 PTO (Mowing blade switching ON)

5.8 Cutting height adjustment

5.9 Aux port

5.10 Controls during the use

5.11 In and out of the work field

5.12 Safety in work field

C - INDEX OF CONTENT

SECTION 6 - TROUBLESHOOTING

SECTION 7 - MAINTENANCE

Main Maintenance components

Lubrification Points

Electric scheme

7.1 Tests before using

7.1.1 Control of the engine oil

7.1.2 Engine's air filter

7.1.3 Refuelling

7.1.3 Control of crawler tension and conditions

7.1.4 Radio Control battery charge

7.1.5 Control Cutting blades

7.2 Maintenance and adjustments

7.2.1 Lubrication program

7.2.2 Changing of engine oil and filters

7.2.3 Control and replacement of gear box oil

7.2.4 Lubrication of the joints

7.2.5 Cleaning of the air filter

7.2.6 Tension adjustement of the PTO belt.

7.2.7 Sharpening and replacement of the blade

7.2.8 Replacement of the Crawler

7.2.9 Battery of the Radio-Control

7.3 Notice for disposal

SECTION 8 - COMPLAINTS AND WARRANTY

SECTION 9 - CERTIFICATE OF CONFORMITY

Tiller B70

D - IDENTIFICATION NUMBER

In case of a trouble, when You contact Your dealer for a reparation or to ask

for spare parts, it is necessary to identify the machine with the following data:

• Modelandchassisnumber

• Enginetypeandnumber

MODELANDCHASSISNUMBER

ENGINETYPEANDNUMBER(KawasakiENGINE)

DIMENSIONS(mm)

D - IDENTIFICATION NUMBERS

1254 1314

760

150

Fig 1

Fig 2

Fig 3

I. SAFETY

SECTION 1 - TECHNICAL DATA

1.1 Technical data

ENGINE GENERATOR

Make KAWASAKI Generator 1 Phases 68VAC - 80A

Model FS481V Generator 2 Monophase 17VAC - 10A

Engine type Air cooled 4S OHV petrol vert.

Forced lubrication

Net Power 9.9 kW (13.2 CV) / 3 600 rpm CUTTING DEVICE

Max. Torque 38.4 Nm / @ 1 800 rpm Type Mulcher back discharge

Displacement 603 (2 cylindres) cm3Blade type 2 floating Multy-cut - 2600 rpm

Bore x stroke 73 x 72 mm Cutting Width 80 cm

Ignition system Transistorised Height Adjust. 30 ÷ 150 mm stepless electric

Starting system Electric START Transmission By belt with EM Clutch (Ogura)

Air Filter Paper + Foam cartridge

Fuel tank capacity 10 Lt RADIO-CONTROL 2,4 GHz

Fuel cons. @ rat power 2.5 L/hr - 3 000 rpm Transm. technology AFA (Aut. Freq. Adjustment)

Engine oil capacity 2 Lt Controls Optic - contactless

Radio transm. distance 200 m

Regulations compl. Dir R&TTE 1999/5/CE

2006/42/CE

PLe category 4 /SIL 3

ISO 13849-1:2008 / EN62061:2005”

Weight 1,3 Kg

TRANSMISSION DIMENSIONS

Type Hybrid-Electric motors 48V

with reduction gear Overall dimensions 119 x 117 x 68

Contrôle Stepless electric - speed control Weight 368 Kg

Gamme de Vitesse 0÷ 8 Km/h Soil pressure 115 g/cm²

Pente max. 35°Uphill - Longitudinal 45° Crawler contact area (17,5x80x2) = 2800 cm²

Inclin. / h p. de gravité 65° / 15cm

Type de Moteur Brushless Perm. Magnetes

Système d'alimentation 3 Phases

Puissance du moteur 1 kW

Système de contrôle BHV - 48V 60A

1 - TECHNICAL DATA

Tiller B70

SECTION 1 - TECHNICAL DATA

1.2 Noise

The noise level was obtained during the equipment in action, in neutral

position and the results are the following:

Kawasaki Engine FS481V (4 courses) with original muffler.....

- Acoustic pressure level (LpAm) .......... 87,0 dB(A)

- Acoustic power level (LwA) ..........107,0 dB(A)

1.3 Vibrations

The vibrations level was obtained with the machine at work at 3060 rpm (85%

of the nominal condition of 3600 rpm) and the results are the following:

- Not applicable

LABELS AND WARNINGS POSITION

Fig 4

I. SAFETY

SECTION 2 - SAFETY NORMS

2 - SAFETY NORMS

Fig 5

Front

Back Left

Right

2.1 SECURITY DEVICES

Theterms“FRONT”-“REAR”-“RIGHT”-“LEFT”usedinthishandbookand

in the spare parts catalogue, are referred to the machine as shown in Fig. 5

SAFETYDEVICES

The machine is equipped with a series of safety devices to comply with the

Machinery Directive.

More precisely the following devices are provided :

1-engineSTOPdevice(B)(fig.5)

2-engineSTOPontheremotecontrol(A)(fig.5).

3-engineSTOPonstartingkey(C)(fig5)

4- Automatic brake system in case of engine stop

5- Front and rear shield to stop the object throwed by the blade

6- Automatic switching OFF of the blade in case of engine stop

7- Automatic engine stop in case of loosing of radio control

8- Transmission belt cover

The most important warning labels are placed near to the danger around the

machine. Be sure to understand the meaning of the lables in order to use a

proper behavior to avoid any danger operation.

These labels are very important for the safe use of the machine along the

time.Keeptheselablecleanandinagoodcondition.Incaseofdamageor

lack of such a lables it is mandatory to replace them with original ones.

EngineSTOP

Belt

cover

SECTION 2 - SAFETY NORMS

CAUTION LABEL AND WARNINGS

BesidesCEmark,safetypicturesandindicationsareappliedonthemachine

and mentioned in the fig. 4.

WARNING: BEFORE SERVICING

Read the technical instructions in the operation

manual before servicing the machine.

WARNING: RISK OF INJURY

Stay away of the discharge opening of the mower deck

because stones or other hard objects ejected from

the mower may hit you

Use visor to protect from flying object

WARNING: RISK OF ENTANGLEMENT

Stay clear of the belt while it is running

DANGER FOR HAND AND FEET:

Cutting blade: Keep hands and feet away.

WARNING:

Radiocontrolledmachine.

Keepawayifengineisrunning

WARNING:

Danger of hand crushing

WARNING:

Exhaustgasesarepoisonous!

Never start the engine in not ventilated room

WARNING:

Petrolgasesareexplosive.

Do not refueling with free flames, sparks

or while smoking

ATTENTION:

Do not work in slopes over the limits

Stability and engine lubrication can be lost

I. SAFETY

SECTION 2 - SAFETY NORMS

1) Beforestartingtheengine,besurethattheSAFETYDEVICESarewell

working and fitting. Without these cares the operator might work in a

danger situation.

2) This machine has been designed and manufactured for being used by one

operatoronlywhoholdtheRadiocontrol.Anyotheruseisnotpermitted!

3) It is important to ensure a safe distance between the operator and the

machine in the operating area (see cap.5.12)

4) Beforethemachineisoperating,readtheUseandMaintenancemanual

thoroughly, so that you are fully aware of all the operating controls and

safety aspects of the machine.

5) No modification to the machine or use of not genuine spare parts can

bedonewithouttheManufacturerconsent.Thispraxiscanleadtovery

dangerous and unpredictable situation and will anyway nullify the warranty.

6) Do not under any circumstances transport people or objects on the

machine.

7) Before using, check that all the controls are in good working order.

8) Move the controls gradually; sudden engagement could cause the loose of

stability of the machine.

9) Checkanytimethatallpartsallwellfixed

10) Thismachinehavenottobeusedbychildrenorinexperiencedpersons.

Operators that are not duly trained of people that are under effect of

alcohol or other substances.

11) Before operating the machine, check that the area is clear and free of

debris and that there are no people within the working area (danger zone).

The operator, will be held responsible for the safety of third parties, if these

are found within the working area of the machine. Do not use the machine

under these conditions.

12) Do not use the machine when you are tired

13) Keep awayfromcuttingbladesatalltimeswhilethemachineisin

operation.

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