BFI Automation CFC 100 Manuel utilisateur
Original Operating Instructions
Compact Flame Controller
Type: CFC 100
Document No.: BA CFC100 EN Rev7
BFI Automation Mindermann GmbH
Ruegenstrasse 7
42579 Heiligenhaus / Germany
Telephone +49 (2056) 98946-0
Facsimile +49 (2056) 98946-42
http://www.bfi-automation.de
Content
i
1 General aspects 1-1
1.1 Introduction 1-1
1.2 Warning notes 1-2
1.3 Copyright protection 1-3
1.4 Disposal information 1-3
1.5 Warranty 1-4
1.6 Obligation of the operating company 1-5
1.7 Liability disclaimer 1-6
1.8 Declaration of conformity 1-7
1.9 Contact address 1-8
2 Safety 2-1
2.1 Intended use 2-1
2.2 Requirements on persons 2-2
2.3 Safety instructions 2-3
2.4 Safety devices 2-4
2.4.1 Fundamental aspects 2-4
2.4.2 Safety devices on the compact flame controller 2-4
2.5 Safety instructions in case of maintenance and troubleshooting 2-5
2.5.1 Fundamental aspects 2-5
2.5.2 Electrical / electronic devices 2-6
2.5.3 Testing in keeping with the German Workplace Safety Ordinance (BetrSichV) 2-7
2.5.4 Safety test prior to initial operation 2-7
3 Technical data 3-1
3.1 General characteristic features 3-1
3.2 Electrical system, Optical and Mechanical Data 3-2
3.3 Weight 3-3
3.4 Dimensions 3-3
3.5 Block diagram CFC100 3-4
4 Transport, Installation and Connection 4-1
4.1 Scope of delivery 4-1
4.2 Accessories (optional) 4-1
4.3 Checking for completeness 4-1
4.4 Report any damage 4-1
4.5 Packaging 4-2
4.6 Forwarding instructions 4-2
4.7 Weight of Compact Flame Controller 4-2
4.8 Space requirement 4-3
4.9 Installation 4-4
4.9.1 Works setting of the compact flame controller 4-7
4.9.2 Adaption of the compact flame controller to the firing installation 4-8
4.10 Connection 4-9
4.10.1 Electrical connection 4-9
4.10.2 Terminal diagram 4-10
4.11 Storage 4-11
5 Description 5-1
5.1 Type plate 5-1
Content
ii
5.2 Functional description 5-1
5.3 Hand held terminal HT 100 5-2
5.3.1 Menu item “Detector” 5-2
5.3.2 Menu item “Values” 5-2
5.3.3 Menu item “Switch-off time” 5-2
5.3.4 Menu item “Thesholds” 5-3
5.3.5 Menu item “Quit” 5-3
5.3.6 Menu item “Password” 5-3
5.3.7 Menu item “Language” 5-3
6 Operation of the Compact Flame Controller 6-1
6.1 Test of the Compact Flame Controller 6-1
7 Care and Maintenance 7-1
7.1 Replace the UV tube 7-1
7.1.1 Removal of the tube 7-1
7.1.2 Mounting of the tube-unit 7-2
8 Failures 8-1
9 Order data 9-1
General aspects
1-1
1 General aspects
1.1 Introduction
These operating instructions are a helpful guide for ensur-
ing the successful and safe operation of the compact
flame controller. They contain important information on
how to operate the controller safely, correctly and effi-
ciently. Observing the operating instructions will help to
prevent hazards, reduce costs of repair and downtimes
and increase the reliability and life of the device.
All illustrations and drawings in these operating instruc-
tions are shown for illustration purposes and are not au-
thoritative detailed designs.
The operating instructions always have to be accessible
at the device. They have to be read and applied by each
person who is required to work with/on the device.
This work may involve, for example :
operation
troubleshooting during operation
servicing
maintenance (upkeep, inspection, repair) and/or
transport
This should be confirmed by the operating company in
writing.
General aspects
1-2
1.2 Warning notes
The following warning notes are used in these operating
instructions:
This warning level indicates an imminent hazardous situa-
tion.
If the hazardous situation is not prevented, this will result
in death or severe injury.
Follow the instructions that accompany this warning to
prevent the risk of death and severe personal injury.
This warning level indicates an potentially hazardous situ-
ation.
If the hazardous situation is not prevented, this may result
in death or severe injury.
Follow the instructions that accompany this warning to
prevent the potential risk of death and severe personal in-
jury.
This warning level indicates an potentially hazardous situ-
ation.
If the hazardous situation is not prevented, this may result
in slight or moderate injuries.
Follow the instructions that accompany this warning to
prevent the injury of persons.
This warning level indicates potential damage to property.
If this situation is not prevented, it may result in damage
to property.
Follow the instructions that accompany this warning to
prevent damage to property.
A notice indicates additional information that will make the
handling of the device easier.
General aspects
1-3
1.3 Copyright protection
These operatint instructions have to be treated as confi-
dential. They may only be used by authorised staff. Ac-
cess by third parties may only be granted upon written
agreement of BFI Automation.
All documents are protected in keeping with the German
copyright law.
The disclosure and reproduction of documentation, in
whole or in part, as well as the exploitation and communi-
cation of its content shall not be permitted unless ex-
pressly stated otherwise. Offenders are liable for prosecu-
tion and the payment of damages.
We reserve all rights to exercise industrial property rights.
1.4 Disposal information
The flame detector is equipped with electrical and elec-
tronic components and must be disposed separate from
household waste. Follow the local and actual regula-
tions for waste disposal.
General aspects
1-4
1.5 Warranty
Read these operating instructions carefully and in full
before operating the compact flame controller!
The manufacturer is not liable for damage or operating
malfunctions that result from the operating instructions not
being observed.
The operating company has to supplement the operating
instructions with operating instructions on the basis of na-
tional regulations on accident prevention and environmen-
tal protection, including information on supervision and
notification requirements with respect to special operating
circumstances, e.g. regarding organisation of work, work-
ing processes and staff deployed.
The recognised technical rules for safe and professional
working also have to be observed in addition to the oper-
ating instructions and the regulations on accident preven-
tion applicable to the country and place of use.
The warranty shall become void, for example, in the event
of:
inappropriate use
use of impermissible equipment
incorrect connection
prior works that are not part of the supplied product or
service
non-use of original spares and accessories
conversion, if this has not been harmonised with BFI
Automation
non-performance of specified maintenance work
It is recommended that the operator of the device con-
cludes a service contract with BFI Automation. This guar-
antees that the device is regularly checked by our service
staff and ensures that any required wearing and spare
parts are available without long delivery periods.
When the UV tube is a consumable item, whose life is
dependent on various factors that can affect not BFI Au-
tomation.
Therefore BFI Automation accepts no warranty on the
life of UV tubes.
General aspects
1-5
1.6 Obligation of the operating company
The compact flame controller may cause hazards if it is
operated inappropriately or in an improper condition.
The operating company is under the obligation to operate
the machine in proper state only. The operating company
has to secure hazardous areas that exist between BFI de-
vices and the customer's own equipment.
The operating company has to appoint and instruct re-
sponsible staff:
Only deploy trained or instructed staff.
Clearly set out the responsibilities of the staff with re-
gard to operation, set-up, maintenance and repair.
Regularly check that staff are safety conscious and
aware of hazards and are observing the operating in-
structions.
Before starting work, staff who are assigned to work
with/on the device have to have read and understood
the operating instructions, in particular the chapter on
"Safety", as well as the relevant regulations.
The operating instructions and relevant regulations
have to be stored in such a way that they are accessi-
ble to operating and maintenance staff.
Set out who will have responsibility for device opera-
tion and ensure that this person has the authority to
overrule any unsafe instructions of third parties.
Generally valid legal and other binding regulations on ac-
cident prevention and environmental protection have to be
observed and instructed, in addition to the operating in-
structions.
General aspects
1-6
1.7 Liability disclaimer
All technical information, data and guidance on device op-
eration that are contained within these operating instruc-
tions are, to the best of our knowledge, correct at the time
of printing, taking into account our present understanding
and experience.
We reserve the right to make technical changes with re-
spect to the further development of the compact flame
controller outlined in these operating instructions. No
claims can be made based on the specifications, illustra-
tions and descriptions of these operating instructions.
We shall not be liable for damage or operating malfunc-
tions that result from operating errors, inappropriate re-
pairs or the non-observance of the operating instructions.
We expressly state that only original spare parts and ac-
cessories approved by us may be used. This also applies
to the components of other manufacturers that have been
used.
The installation or use of non-approved spare and acces-
sory parts and any unauthorized retrofits and modifica-
tions are not permitted for safety reasons and exclude any
liability by BFI Automation for consequential damages.
BFI Automation is liable for possible errors or omissions
with the exclusion of additional claims entered into in the
framework of the warranty obligations conceded to in the
contract. Claims for damages, on whatever legal basis
they may be, shall be excluded.
Translations into foreign languages are carried out in
good faith. We cannot accept any liability for translation
errors; this also applies where the translation has been
carried out or has been commissioned by us. The original
text alone shall be binding.
Descriptions and illustrations do not necessarily depict the
delivered product or a possible spare parts order. Draw-
ings and graphics are not to scale.
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