BestPack AS22-2 Mode d’emploi
MODEL AS22-2/3
SEMI-AUTOMATIC UNIFORM CARTON SEALER
Version 2.2_1018
OPERATION AND PARTS MANUAL
READ ALL INSTRUCTIONS BEFORE OPERATING THIS MACHINE
Automatic Uniform Sidedrive Carton Sealer (AS)
Operation Manual
Automatic Uniform Sidedrive Carton Sealer (AS)
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Table of Contents
TABLE OF CONTENTS
OUR COMMITMENT 3
SAFETY 4
OWNER’S SAFETY RESPONSIBILITY 4
SAFETY PROCEDURES 5
EQUIPMENT SAFETY 6
MACHINE OVERVIEW 8
MACHINE DESCRIPTION & FEATURES 8
MACHINE COMPONENTS 10
MACHINE DIMENSIONS 11
ELECTRICAL DIAGRAM 12
INSTALLATION/SETUP 13
INSTALLATION CHECKLIST 13
MACHINE PACKING 13
UN-CRATING PROCEDURES 13
SETUP PROCEDURE 14
AIR INSTALLATION 16
MACHINE MAINTENANCE 17
DAILY PREVENTATIVE MAINTENANCE 18
TROUBLESHOOTING 19
PARTS REPLACEMENT 22
RECOMMENDED SPARE PARTS 23
DRAWINGS AND PARTS LISTS 24
ROLLER BED ASSEMBLY 24
BELT DRIVE ASSEMBLY 26
WIDTH DRIVE ASSEMBLY 29
TOP FRAME ASSEMBLY 32
FLAP FOLDING ASSEMBLY 34
MAST ASSEMBLY 37
SAFETY GATES ASSEMBLY 40
AIR DIAGRAM ASSEMBLY 43
CONTROL PANEL ASSEMBLY 44
CUSTOMER SERVICE INFORMATION 46
WARRANTY 47
Automatic Uniform Sidedrive Carton Sealer (AS)
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Our Commitment
We Value Our Customers
This is the BestPack® Packaging Systems equipment you ordered customized to meet your needs.
This quality machine has been set up and tested successfully in the factory with brand name tapes to
ensure your highest level of satisfaction.
If problems do occur when operating this equipment, please refer to the Troubleshooting section
of this manual for help. If this does not resolve the problem and you need a service call or phone
consultation, reference the Customer Service Section of this manual for contact information.
Remember to lockout all energy sources (i.e. power down and shut o air supply) and release stored
energy prior to servicing or moving the machine to prevent injury.
Replacement Parts, Order Form, Warranty Guidelines, and Warranty Registration
Please take note of the following important items in this manual:
- Recommended replacements parts suggested to keep on hand to minimize downtime
- Troubleshooting section listing the most common causes and simple solutions
- Customer Service Information provided for your support
- Parts Order Form for your convenience
- BestPack® 1-Year Warranty Program and Guidelines
- Warranty Registration Form to activate your warranty
We ask that you ll out the Registration Form provided at the back of this manual and send it in to
activate your warranty.
FUTURE COMMODITIES INTERNATIONAL, INC.
BESTPACK® PACKAGING SYSTEMS
1425 S. Campus Ave
Ontario, CA 91761
Automatic Uniform Sidedrive Carton Sealer (AS)
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Safety
OWNER’S SAFETY RESPONSIBILITY
Owners and operators of the AS carton sealer are responsible for maintaining an eective safety
program. This program should be consistent with good management practices and meet all
requirements of applicable laws, regulations, and ordinances. Employees must be aware of and
trained to recognize the specic requirements, precautions, and hazards of the sealing machines.
SAFETY AWARENESS
Careful machine operation is the key to safe job performance. Reasonable care and good judgment
in machine operation contribute to operator safety and safety of others. Failure to follow simple safety
rules and precautions may result in an accident. Always be aware of what is going on in the work
area. Recognize hazardous situations before they become an accident.
HAZARD COMMUNICATION STATEMENT AND PRECAUTIONS
Four indicator signal words appear throughout this manual to call your attention to special information,
operating procedures, and safety precautions as described below.
This indicator draws emphasis to special information about
equipment operation and maintenance procedures.
NOTE:
This indicator species special instructions or procedures meant
to prevent damage to the equipment, associated components, or
products.
IMPORTANT:
This indicator signals hazards or unsafe practices that could result in
minor personal injury or property damage.
CAUTION:
WARNING:
DANGER:
To prevent accidental start-up and personal injury during routine
maintenance or when troubleshooting problems, always turn o the
power to the machine rst. Then disconnect the machine’s electrical and
compressed air lines from the main supply, and release all stored energy
before commencing work. If the power is not turned o, accidental
startup could result in injury.
This indicator signals hazards or unsafe practices that could result in
severe personal injury or death, if the instructions are not followed.
Automatic Uniform Sidedrive Carton Sealer (AS)
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Safety
SAFETY PROCEDURES
1. Operators should read this manual prior to operating or making any adjustments on the machine.
2. Make sure machine power is turned o during the setup procedure while making adjustments to
the machine. Be careful with the driving direction of the conveyor.
3. Machine should not be washed down or subjected to conditions causing moisture condensation
on components and should be used in a dry, relatively clean environment at 40 to 105 degrees
Fahrenheit with dry boxes.
4. To enhance safety, operators should be alert at all times while operating the machine. When
packing products with toxic powders or chemicals, make sure packing area has good ventilation.
5. Remember to lockout all energy sources (i.e. power down and shut o air supply) and release
stored energy prior to servicing or moving the machine to prevent injury.
CAUTION LABELS
1. This label shows the entry point of the boxes. [Fig 1-1]
2. This label shows the direction of the crank handle. [Fig 1-2]
3. This label shows that this area contains electrical components. Only authorized personnel are
allowed to access these components. [Fig 1-3]
4. Warning label cautions to keep hands out of this area due to a moving part. [Fig 1-4]
5. Warning label cautions potential electrical shock. Unplug power before servicing the machine.
[Fig 1-5]
6. Warning label cautions to keep hands out of this area because it contains a sharp knife. [Fig 1-6]
Fig 1-1 Fig 1-2
Fig 1-3 Fig 1-4 Fig 1-5 Fig 1-6
Automatic Uniform Sidedrive Carton Sealer (AS)
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EQUIPMENT SAFETY
1. Do not alter, deface, or remove factory installed information signs that are attached to the
equipment. If an information sign is damaged, replace it as soon as possible.
2. Never climb or work on equipment while it is operating nor allow anyone else.
3. Inspect all equipment components before each operation shift for damaged parts or parts
suspected of sustaining damage. Repair or replace any damaged or defective components
before starting or operating the equipment.
4. Before starting or operating equipment, perform a walk-around inspection of the workplace and
the equipment. Make sure that no workers, tools, parts, or foreign objects are in, on, under, or
around the equipment.
5. Do not operate equipment if safety gates are not in place. Check safety gates and other safety
devices for proper installation and safe working condition.
6. Before starting equipment make sure that all personnel or visitors know that the equipment is
going to be started.
7. When starting equipment, follow the manufacturer’s recommended starting sequence.
8. Do not allow anyone to start or operate any equipment unless they have been trained in safe
operating procedures.
9. Never leave equipment controls unattended. Either have a qualied operator relieve you or
turn equipment o if you must leave your workstation.
10. When starting up equipment and while equipment is operating, be alert for improper readings,
visual defects, abnormal odors, or unusual noises. These can be an indication of an
equipment problem or warning of a possible hazard. At the onset of any of these conditions,
immediately shut down the machinery following proper shutdown procedures.
11. Do NOT inspect, maintain, adjust, repair, or move the equipment until LOCKOUT procedures
are implemented by trained, authorized personnel in accordance with state and federal laws.
Authorized persons must shut down the power supply, shut down all energy sources, block
moving parts, and release all stored energy to prevent injury.
12. Perform all equipment inspection, maintenance, lubrication, and adjustment procedures with
caution and comply with manufacturer’s recommended procedures.
Safety
Automatic Uniform Sidedrive Carton Sealer (AS)
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Safety
ELECTRICAL SAFETY
1. Allow only qualied electricians or electronic technicians to work on electrical components or
controls.
2. Always assume that an electrical circuit is “live” until proven otherwise by proper testing
conducted by an authorized person.
3. Repair or replace frayed, cut, broken, or damaged electrical wires, cables, and connectors.
4. Check that electrical ground wires, motor plugs, and power cable connections are properly and
securely connected before starting any equipment.
5. Know all locations of main electrical shut-o boxes in case of an emergency.
Automatic Uniform Sidedrive Carton Sealer (AS)
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Machine Overview
MACHINE DESCRIPTION & FEATURES
The BestPack® AS series are standard operator-free,
carton-sealing machines designed to meet the
needs of uniform in-line carton closure applications.
The units are two belt driven (two side belts
driven), driven by three electric 110V UL
approved motors. The AS series carton sealers are
designed with a four column support structure.
These units use 40-50 PSI and 4-5 CFM of air.
All systems incorporate our exclusive pop out
pressure sensitive “High Speed” tape heads with
patented tab adjustment.
• In-line Carton Closure
• Adjustable Bed Height from 19.5”to 30.75”
• Reduced Cycle Time
• Rugged Construction
• Operator Free Design
• Cost Eective
• Height/Width Adjustments on either side of
Machine
• Box Top Compression Unit
• Tape Roll Lengths: 1000 yd., 1500 yd., 2000 yd.
• Heavy Duty Frame
• UL Approved Electrical Parts
• Designed for Uniform Carton Applications
• Capable of Interchanging 2”or 3”Tape Heads
• Electrical on/o box can be mounted on either
side of machine
• Exclusive Pop-out pressure sensitive “high speed” tape head with patented tab adjustment and noise reduction arm
• Exclusive Automatic Flap-Fold
• Adjustable Bed Height
• Upper Side Compression
• Operation Manual
Major Features
Standard Features
Automatic Uniform Sidedrive Carton Sealer (AS)
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Machine Overview
* All specications capable of customization or subject to change without notice
• Spare Parts Kit
• High Speed Motor Upgrade (Up to 125 ft./mm.)
• Compatible Indexer: ARX model
• Interlock Safety Gates
• Stainless steel
• Locking Castors
• Infeed/Exit Conveyors w/ carton stabilizer
• Low or No Tape Sensor
• Power Requirements: 110 Volts 60 Hz
• 45 - 60 PSI, 4 - 5 CFM
• Speed: Up to 35 cartons/minute
• Tape Head: Standard: 2”, Available: 3”
Model Machine Dimensions Carton Range Cartons/Min. Weight (lbs.)
AS 12-2
2” tape head (70.75”) x (26.5”) x (68.0”) (6.0”-27.5) x (6.0”-14.6”) x (4.5”-20.0”) Up to 35 500
AS 12-3
3” tape head (70.75”) x (26.5”) x (68.0”) (6.0”-27.5) x (7.5”-14.6”) x (4..5”-20.0”) Up to 35 500
AS 22-2
2” tape head (78.0”) x (33.8”) x (73.0”) (6.0”-27.5) x (6.0”-21.0”) x (4.5”-20.0”) Up to 35 585
AS 22-3
3” tape head (78.0”) x (33.8”) x (73.0”) (6.0”-27.5) x (7.5”-21.0”) x (4.5”-20.0”) Up to 35 585
Optional Features
Standard Features
Standard Features
Automatic Uniform Sidedrive Carton Sealer (AS)
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Major Components
MACHINE MAJOR COMPONENTS
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