Bernard Q500 Guide d'application

Q500 MIG Q-Gun™ shown with

OXO® style large curved handle,

medium 45˚ rotating neck and

standard trigger.

Issued Feb. 2008 • Index No. SPEC QS456X-1.1

USA

Made with

Pride and without

Compromise in the

All Guns are Not Created Equal.

A MIG gun should be durable, easy to

use and customized to your specific

application. Our MIG guns put you in

control: you choose the options you need

and we'll build a gun to last. We even

ship most of our guns within 24 hours.

S-Guns™ built with ultra heavy-

duty steel monocoil power cables

are highly resistant to kinking for

exceptional gas flow and wire feed

in applications that cause other

guns to fail.

Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)

Fax: 708-946-6726

For more information, visit us at BernardWelds.com

Stay-Tite™ Technology

Long-lasting power cable

compression fittings

and necks with large

tapered gun connections

combine to form the

foundation of Bernard®

Stay-TiteTM technology.

This technology ensures

optimal conductivity to

increase weld consistency

and lessen heat output

while improving product

durability.

Bernard®

An Illinois Tool Works Company

449 West Corning Road, Box 667

Beecher, Illinois 60401 USA

Q™

and S™

Series with OXO® style large handle

400, 500, 600 Amp MIG Guns

Centerfire™ contact tips, nozzles and diffusers

are easy-to-use and high performing - they

provide better arc starts, less spatter and more

consistent welds - and also last up to three times

longer than competitive brands.

Necks available in fixed, rotatable and multiple

length options for optimal weld accessibility and

improved operator comfort. Rotatable necks

changeover without tools.

Patented Jump Liner allows quick neck change

and replacement of only most commonly worn or

clogged liner area, which reduces the amount of

time a gun is offline and minimizes inventory.

Liners coiled in-house with proprietary process

that improves wire feed performance and 100

percent tested to ensure smoothest wire feed in

the industry.

OXO® style handle option allows configuration

of Bernard Q-Gun or S-Gun with feel similar to

former OXO APX gun.

Back end with durable rigid strain relief and

easily interchangeable direct plugs and trigger

leads connect to wire feeders and machines

from major manufacturers and allow simple

maintenance.

Amperage Ratings

MIG Gun Duty Cycle Description

100% NEMA 100%CE 60% CE 35%CE

Q400 / S400 400 350 425 520 CO2 Gas

n/a 285 350 440 80%AR20%CO2

Q500 / S500 500 420 480 575 CO2 Gas

n/a 370 420 500 80%AR20%CO2

Q600 / S600 550 440 540 650 CO2 Gas

n/a 420 500 550 80%AR20%CO2

Replacement Parts List

AMP

10 10 10

*1880220 and 1880221 Handle Kits include halves, screws and nuts.

†1984Q, 1985 and 1986 Rear Stay-Tite™ Repair Kit includes jacket clamp,

conduit clamp, Stay Tite™ cone nut, Stay-Tite™ end ﬁtting, nipple, spacer, and

butt connectors.

ITEM # Q400 / S400

PART #

Q500 / S500

PART #

Q600 / S600

PART #

DESCRIPTION

1See Centerﬁre Spec Sheet Nozzle Assy

2See Centerﬁre Spec Sheet Contact Tip

3See Centerﬁre Spec Sheet Gas Diffuser

4See Centerﬁre Spec Sheet Cap

5See Neck Spec Sheet Neck

6See Jump Liner Spec Sheet Jump Liner

7Q400

1680049

Q500

1680050

Q600

1680050

Stay-Tite™ End Fitting

S400

1680047

S500

1680048

S600

1680048

8Q400

1540003

Q500

1540004

Q600

1540004

Stay-Tite™ Cone Nut

S400

CB9201

S500

20038

S600

CB9206

NS Q400

1520017

Q500

4993

Q600

4993

Conduit Clamp (2 Req'd)

S400

Not Needed

S500

Not Needed

S600

Not Needed

NS Q400

4939

Q500

4944

Q600

4944

Jacket Clamp (2 Req'd)

S400

407709-013

S500

407709-013

S600

407709-013

9 1880220 *Handle Kit - Std. Trigger, Locking Trigger & Dual

Pull Trigger

1880221 *Handle Kit - D/S Std. Trigger & D/S Locking

Trigger

10 177488 Trigger, Standard

MS2110 Trigger, Locking

2620062 Trigger, Dual Pull w/Extension

177379 Trigger, Standard w/Extension

11 PDS Switch Assembly, Dual Schedule (Includes

Switch, Housing & Screws)

12 177272 Nut, Square (4 Req'd Non-D/S, 3 Req'd D/S)

13 203296-005 Screw (4 Req'd Non-D/S, 3 Req'd D/S)

14 20005 Screw, Modiﬁed (1 Req'd D/S)

15 177271 Contact Pin (2 Req'd)

16 177289 N/A Support, Cable

17 Q-Guns

2520041

Strain Relief

S-Guns

2520056

18 Rigid Strain Relief Kit (Includes: Top & Bottom

Halves)

2520073 Strain Relief with Installed Gas Pin (Bernard

Direct Plug)

2520069 Strain Relief (Euro Direct Plug)

2520066 Strain Relief (All Other DP's)

19 4932 Butt Connector (2 Req'd Non-D/S, 4 Req'd D/S)

20 See Direct Plug Spec Sheet Direct Plug Components

21 See Liner Spec Sheet Liner

22 Q400

1984Q

Q500

1985

Q600

1986

†Rear Stay-Tite™ Repair Kit

S400

N/A

S500

N/A

S600

N/A

23 1010027 Adapter Block (Not Req'd on Bernard or Euro

Direct Plug)

24 W11127-002 Screw, Strain Relief (Not Req'd on Bernard Direct

Plug)

25 GN2021 Electrical Plug-Non D/S (Not Req'd on Bernard

or Euro DP)

20006A Electrical Plug-D/S (Not Req'd on Bernard or

Euro Direct Plug)

Ce manuel convient aux modèles suivants

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