Bentone B55 Caractéristiques techniques

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178 072 66-1 2019-09-26

Installation- and maintenance instruction

B 55, B65

Original translation of Installation- and maintenance instruction

2Bentone

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3Bentone

General

Table of contents

1. General Information __________________________________ 4

2. Technical data _______________________________________ 7

2.1 Dimensions B 55/B65 _____________________________ 7

2.2 Working ﬁeld B 55-2 ______________________________ 8

2.3 Working ﬁeld B 55-3R _____________________________ 8

2.4 Working ﬁeld B 65-2 ______________________________ 8

2.5 Working ﬁeld B 65-3R _____________________________ 8

2.6 Adjusting the ignition electrodes and brake plate _______ 9

2.7 Recommended nozzle and pressure _________________ 9

2.8 Burner installation _________________________________ 9

2.9 Nozzle table_____________________________________ 10

2.10 Description B 55/B 65 ____________________________ 12

3. General instructions _________________________________ 14

3.1 General rules ____________________________________ 14

4. Installation _________________________________________ 15

4.1 Handling and lifting instruktion _____________________ 15

4.2 Acceptance inspection____________________________ 16

4.3 Preparations for installation ________________________ 16

4.4 Distribution of oil _________________________________ 16

4.5 Electrical connection______________________________ 16

4.6 Mount the burner on the boiler _____________________ 17

4.7 Check oil line seals _______________________________ 17

5. Basic settings ______________________________________ 18

5.1 Typical basic settings for B65-2H/B65-2

B65-2R/B65-3R _____________________________ 18

5.2 Set values for nozzle assembly B55 _________________ 20

5.4 Set values for air damper B55______________________ 20

5.3 Set values for nozzle assembly B65 _________________ 20

5.5 Set values for air damper B65______________________ 20

5.6 Nozzle assembly regulation – ﬁxed brake plate________ 21

5.7 Nozzle assembly regulation – adjustable brake plate ___ 21

5.8 Hydraulic air adjustment __________________________ 22

5.9 Air setting_______________________________________ 22

6. Maintenance________________________________________ 23

6.1 Servicing the burner device _______________________ 23

6.2 Servicing air dampers ____________________________ 24

6.3 Replacing the damper motor_______________________ 25

6.4 Replacement of oil pump__________________________ 26

6.5 Replacement of electrical components ______________ 27

6.6 Check oil line seals _______________________________ 27

6.10 Vibration________________________________________ 28

6.11 Damper motor 2-Stage ___________________________ 29

6.12 Damper motor 3-Stage ___________________________ 30

7. Instructions Pump RSA 95 & 125______________________ 31

7.1 Technical data ___________________________________ 31

7.2 Components ____________________________________ 31

7.3 Mounting/dismounting by-pass plug ________________ 31

7.4 Purging_________________________________________ 31

7.5 Replacing the ﬁlter _______________________________ 31

7.6 Function Danfoss RSA 95 - 125 ____________________ 32

7.7 Suction line tables________________________________ 33

8. Replacement of electrical components ________________ 34

9. Oil burner control ___________________________________ 35

9.1 Wiring diagram LMO24.255... (B55-2H/B65-2H) ______ 35

9.2 Wiring diagram LMO24.255...

(B55-2H,R/B65-2H,R) ________________________ 36

9.3 Komponentlista /LMO24.255... (B55-2H,R/B65-2H,R) _ 37

9.4 Colour codes LMO24_____________________________ 38

9.5 Fault codes LMO24 ______________________________ 38

10. Fault Location ____________________________________ 39

10.1 Burner will not start_______________________________ 39

10.2 Burner will not start after normal use ________________ 39

10.3 Delayed ignition__________________________________ 40

10.4 Noise in pump ___________________________________ 40

10.5 Pump pressure __________________________________ 40

11. Log of ﬂue gas analysis____________________________ 41

12. Oil burners maintenance instructions _______________ 42

4Bentone

1. General Information

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site

• is intended for use by authorised personnel

• must be read prior to installation

• must be observed by all who work with the burner and associated

system components

• work with the burner may only be carried out by certiﬁed installers/

personnel

• Enertech AB is not liable for any typographical errors and reserves the

right to make design changes without prior notice.

• The burner may only be used for its intended purpose in accordance

with the product’s technical data.

• The burner may only be installed and operated by authorised

personnel.

• The product is packaged to prevent damage from occurring during

handling. Handle the product with care. Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

• Check that the burner is compatible with the boiler’s output range.

• The label information on the rating plate refers to the burner’s minimum

and maximum power.

• The power data on the type sign refers to the burner’s min. and max.

power.

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces which can affect the

components.

• The burner must be installed so that it complies with local regulations

for ﬁre safety, electrical safety, and fuel distribution.

• Make sure when installing the equipment that there is enough space to

service the burner.

• Permitted ambient temperature during operation -0 to +60 °C. Max

80% relative humidity, no condensation.

• The installer must ensure that the room has adequate air supply.

• The room must comply with local regulations pertaining to its intended

use.

• The installation site must be free of chemicals.

• Burner pipes, fan wheels and air dampers may contain sharp edges.

• The surface temperature of the burner’s components can exceed 60

°C.

• Caution: The burner has moving parts, and there is risk of crushing

injuries.

165 105 01

5Bentone

• The electrical installation must be professionally carried out in

accordance with applicable high voltage regulations, as per Enertech’s

recommendations.

• Before servicing, shut off the fuel supply and turn off the power to the

burner.

• Leak checks must be performed during installation and servicing to

prevent fuel leakage.

• Care should be taken by the installer to ensure that no electrical cables

or fuel lines are crushed or otherwise damaged during installation or

servicing.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner's safety system.

• When in operation, the burner’s noise level can exceed 85 dBA.

Use hearing protection.

• The burner must not be put into operation without proper safety and

protection devices.

• A Class BE ﬁre extinguisher is recommended.

• It is forbidden to alter thedesign or use accessories which have not

been approved by Enertech in writing.

• Prior to operation, the following points must be checked:

-ﬁtting and installation work has been completed and approved

-electrical installation has been correctly performed

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

correctly set

6Bentone

Components Service life – Recommended

replacement

Service life – Recommended

replacement Operating cycles

Control system 10 years 250,000 cycles

Pressure switch 10 years 250,000 cycles

Flame guard 10 years 250,000 cycles

UV ﬂame sensor 10000 hrs N/A

Damper motor 500 000 cycles

Contaktor 10 years 500,000 cycles

Burner 1 year 3000 hrs

Filter 1 year 3000 h Change

Oilhose 1 year control/change

Nozzle 1 year change 3000h Change

Electrods 1 Year Change /cleaning 3000h Change /cleaning

Brake plate 1 Year Change /cleaning 3000h Change /cleaning

Motor 1 year 3000 hrs

Cuppling chaft 1 year control/change 3000h control/change

Fan wheel “1 Year Change when dirty /

unbalance”

“3000h Change when dirty /

unbalance”

The burner and its components must be recycled according to applicable regulations.

Burner servicing schedule

Servicing must be carried out once a year or after 3000 hours of operation

Component replacement intervals

Delivery check

• Make sure everything is delivered and the goods have not been

damaged during transit.

• If something is wrong with a delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

7Bentone

165 205 32

* Min. recommended distance to ﬂoor.

A Ø B Ø C D E F G H I * J

274,374,474 160 155 610 321 400 405 304 609 200

2. Technical data

The burner is intended for:

• Light oil, B10 heating oil/biofuel blend (as deﬁned in DIN V51603-6)

and is used for:

• Water heating generators

• Hot air generators (these require LMO 24 255 C2E)

2.1 Dimensions B 55/B65

IA D

Type Motor supply Main supply Sound

B 55 230/400V 3,1/1,8A 230V 0,38A 50Hz 89 dBA ± 0,5 dBA

B 65 230/400V 5,9/3,4A 230V 0,38A 50Hz 89 dBA ± 0,5 dBA

Max operating current, see data plate

2.1.1 Electric Speciﬁcation

Burner correspond to IP 20

8Bentone

2.2 Working ﬁeld B 55-2

13,0-67,5 kg/h

155-800 kW

2.3 Working ﬁeld B 55-3R

13,0-64,0 kg/h

155-760 kW

2.4 Working ﬁeld B 65-2

22,0-99,5 kg/h

260-1180 kW

2.5 Working ﬁeld B 65-3R

24,0-99,0 kg/h

285-1170 kW

B 55-2R B 55-2/-2H

9Bentone

Combustion

device

d1d2d3

B 55 ø (155) 165 M14 ø (226) 254-300

B 65 ø (155) 205 M14 ø (226) 254-300

Burner, type a b c d e

B 55-2 2,5-3,0 2,0 6,5-7,0 2,0 6,0-7,0

B 55-3 2,5-3,0 0,0 6,5-7,0 2,0 6,0-7,0

B 65-2 2,5-3,0 2,0 6,5-7,0 2,0 10,0-12,0

B 65-3 2,5-3,0 0,0 6,5-7,0 2,0 10,0-12,0

B 65

B 55

Nozzle: 45° Solid/semisolid

60° Solid/semisolid

80° Solid/semisolid

Pump pressure 10 bar (8-25 bar) depending on pump model

Because of the various boiler types with varying furnace geometries and

furnace loads, it is impossible to commit to a certain scattering angle or a

speciﬁc distribution pattern.

It should be noted that the scattering angle and distribution pattern changes

with pump pressure.

!*NB It is important that

the spark does not strike

against the brake plate or

nozzle

2.6 Adjusting the ignition electrodes and brake plate

2.7 Recommended nozzle and pressure

2.8 Burner installation

2.8.1 Hole patten

Make sure the hole pattern on the boiler is designed for burner ﬂange.

10 Bentone

2.9 Nozzle table

Pump pressure bar

The table applies to oil with a viscosity of 4.4 mm 2/s at a density of 830 kg/m 3..

10 11 12 13

Gph kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h

1,00 3,72 44 38 3,90 46 40 4,08 48 42 4,24 50 43

1,10 4,09 48 42 4,29 51 44 4,48 53 46 4,67 55 48

1,20 4,47 53 46 4,68 55 48 4,89 58 50 5,09 60 52

1,25 4,65 55 47 4,88 58 50 5,10 60 52 5,30 63 54

1,35 5,02 59 51 5,27 62 54 5,50 65 56 5,73 68 58

1,50 5,58 66 57 5,85 69 60 6,11 72 62 6,36 75 65

1,65 6,14 73 63 6,44 76 66 6,73 80 69 7,00 83 71

1,75 6,51 77 66 6,83 81 70 7,14 85 73 7,42 88 76

2,00 7,45 88 76 7,81 93 80 8,16 97 83 8,49 101 87

2,25 8,38 99 85 8,78 104 90 9,18 109 94 9,55 113 97

2,50 9,31 110 95 9,76 116 100 10,19 121 104 10,61 126 108

2,75 10,24 121 104 10,73 127 109 11,21 133 114 11,67 138 119

3,00 11,16 132 114 11,71 139 119 12,23 145 125 12,73 151 130

3,50 13,03 154 133 13,66 162 139 14,27 169 146 14,85 176 151

4,00 14,89 176 152 15,62 185 159 16,31 193 166 16,97 201 173

4,50 16,75 199 171 17,57 208 179 18,35 218 187 19,10 226 195

5,00 18,62 220 190 19,52 231 199 20,39 242 208 21,22 252 216

5,50 20,48 243 209 21,47 255 219 22,43 266 229 23,34 277 238

6,00 22,34 265 228 23,42 278 239 24,47 290 250 24,46 302 260

6,50 24,20 287 247 25,37 301 259 26,51 314 270 27,58 327 281

7,00 26,06 309 266 27,33 324 279 28,55 339 291 29,70 352 303

7,50 27,92 331 285 29,28 347 299 30,59 363 312 31,83 377 325

8,00 29,79 353 304 31,23 370 318 32,63 387 333 33,95 403 346

8,50 31,65 375 323 33,18 393 338 34,66 411 353 36,07 428 368

9,00 33,59 398 343 35,14 417 358 63,71 435 374 38,19 453 389

9,50 35,37 419 361 37,09 440 378 38,74 549 395 40,31 478 411

10,00 37,23 441 380 39,04 463 398 40,78 484 416 42,44 503 433

11,00 40,96 486 418 42,94 509 438 44,86 532 457 46,68 554 476

12,00 44,68 530 456 46,85 556 478 48,94 580 499 50,92 604 519

14,00 52,12 618 531 54,65 648 557 57,10 677 582 59,41 705 606

16,00 59,57 706 607 62,46 741 637 65,26 774 666 67,90 805 692

18,00 67,02 795 683 70,27 833 717 73,41 871 749 76,39 906 779

20,00 74,47 883 759 78,08 926 796 81,57 967 832 84,87 1007 865

22,00 81,91 971 835 85,89 1019 876 89,73 1064 915 93,36 1107 952

24,00 89,36 1060 911 93,70 1111 956 97,88 1161 998 101,85 1208 1039

26,00 96,81 1148 987 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168

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