Bentone B 80-3R Caractéristiques techniques

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178 050 64-1 2020-01-28

Installation- and maintenance instruction

B 80-3R

R316

Original translation of Installation- and maintenance instruction

2Bentone

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352011030141

Designation

Type

Model

Serial no.

Motor supply

Main supply

MADE IN SWEDEN BY

LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar

BF 1 KS 76-24

BF 1

BF 1 KS 76-24

1234567

1~230V 1,0A 50Hz IP 20

Man.Year 2019

Cap. Min-Max

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3Bentone

General

Table of contents

1. General Information __________________________________ 4

2. Technical data B 80-3_________________________________ 7

2.1 Dimensions ______________________________________ 7

2.2 Working ﬁeld B 80-3_______________________________ 8

2.3 Setting of brake plate and air ﬂow ___________________ 8

2.4 Nozzle selection __________________________________ 9

2.5 Setting of brake disc and air ﬂow ____________________ 9

2.6 Burner installation _________________________________ 9

2.7 Recommended nozzle and pressure _________________ 9

2.8 Nozzle table. ____________________________________ 10

2.9 Description______________________________________ 12

3. General instructions _________________________________ 13

3.1 General rules ____________________________________ 13

4. Installation _________________________________________ 14

4.1 Handling and lifting instruktion _____________________ 14

4.2 Acceptance inspection____________________________ 15

4.3 Preparations for installation ________________________ 15

4.4 Distribution of oil _________________________________ 15

4.5 Electrical connection______________________________ 15

4.6 Mount the burner on the boiler _____________________ 16

4.7 Check oil line seals _______________________________ 16

4.9 Example of basic settings _________________________ 17

4.8 Recommended surplus air ________________________ 17

4.10 Setting values for air damper B 80 __________________ 18

4.11 Setting values for insert B 80_______________________ 18

4.12 Insert control movable brake disc___________________ 19

4.13 Air setting_______________________________________ 19

5. Burner servicing ____________________________________ 20

5.1 Servicing the combustion device ___________________ 20

5.2 Servicing air dampers ____________________________ 21

5.3 Replacement of damper motor, air __________________ 22

5.4 Replacing the oil pump ___________________________ 23

5.6 Replacement of electrical components ______________ 24

5.7 Vibration________________________________________ 25

6. Instructions Pump RSA 95 & 125______________________ 26

6.1 Technical data ___________________________________ 26

6.2 Components ____________________________________ 26

6.3 Mounting/dismounting by-pass plug ________________ 26

6.4 Purging_________________________________________ 26

6.5 Replacing the ﬁlter _______________________________ 26

6.6 Function Danfoss RSA 95 - 125 ____________________ 27

6.7 Suction line tables________________________________ 28

7. Electric equipment __________________________________ 29

7.1 Safety system __________________________________ 29

7.2 List of components_______________________________ 30

8. Control_____________________________________________ 31

8.1 Technical data ___________________________________ 31

8.2 LED indicator lamps ______________________________ 31

8.3 Explanation of the different sequence modes _________ 32

8.4 BurnerPro LED fault/lock code table ________________ 33

10. Preface __________________________________________ 36

9. JUMO dTRON 316 __________________________________ 36

11. Identifying the instrument version __________________ 37

12. Mounting_________________________________________ 38

12.1 Preparation _____________________________________ 38

12.2 Fitting in position, Type 703042/43/44_______________ 38

12.3 Fitting in position, Type 703041 ____________________ 38

13. Electrical connection ______________________________ 39

13.1 Connection diagram for Type 703041 _______________ 39

13.2 Connection diagram for Type 703042/43/44 _________ 40

14. Displays and keys_________________________________ 41

15. Operation ________________________________________ 42

15.1 Level concept ___________________________________ 42

15.2 Level inhibit _____________________________________ 42

15.3 Entering times ___________________________________ 43

15.4 Operation of the ﬁxed-setpoint controller_____________ 43

15.5 Operation of the program controller _________________ 44

15.6 Operator level „OPr“ _____________________________ 45

16. Parameter level „PArA“ ___________________________ 45

17. Conﬁguration level „ConF“ ________________________ 46

17.1 Analog inputs “InP”_______________________________ 46

18. 9 Conﬁguration level „ConF“ _______________________ 47

18.1 Controller „Cntr“ _________________________________ 47

18.2 Generator „Pro“__________________________________ 47

18.3 Utgångar „OutP“ _________________________________ 48

18.4 Display „diSP“ ___________________________________ 48

19. Autotuning _______________________________________ 49

20. Alarms ___________________________________________ 49

21. Fault Location ____________________________________ 50

21.1 Burner will not start_______________________________ 50

21.2 Burner will not start after normal use ________________ 50

21.3 Delayed ignition__________________________________ 51

21.4 Noise in pump ___________________________________ 51

21.5 Pump pressure __________________________________ 51

22. Log of ﬂue gas analysis____________________________ 52

23. Oil burners maintenance instructions _______________ 53

4Bentone

1. General Information

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site

• is intended for use by authorised personnel

• must be read prior to installation

• must be observed by all who work with the burner and associated

system components

• work with the burner may only be carried out by certiﬁed installers/

personnel

• Enertech AB is not liable for any typographical errors and reserves the

right to make design changes without prior notice.

• The burner may only be used for its intended purpose in accordance

with the product’s technical data.

• The burner may only be installed and operated by authorised

personnel.

• The product is packaged to prevent damage from occurring during

handling. Handle the product with care. Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

• Check that the burner is compatible with the boiler’s output range.

• The label information on the rating plate refers to the burner’s minimum

and maximum power.

• The power data on the type sign refers to the burner’s min. and max.

power.

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces which can affect the

components.

• The burner must be installed so that it complies with local regulations

for ﬁre safety, electrical safety, and fuel distribution.

• Make sure when installing the equipment that there is enough space to

service the burner.

• Permitted ambient temperature during operation -0 to +60 °C. Max

80% relative humidity, no condensation.

• The installer must ensure that the room has adequate air supply.

• The room must comply with local regulations pertaining to its intended

use.

• The installation site must be free of chemicals.

• Burner pipes, fan wheels and air dampers may contain sharp edges.

• The surface temperature of the burner’s components can exceed 60

°C.

• Caution: The burner has moving parts, and there is risk of crushing

injuries.

165 105 01

5Bentone

• The electrical installation must be professionally carried out in

accordance with applicable high voltage regulations, as per Enertech’s

recommendations.

• Before servicing, shut off the fuel supply and turn off the power to the

burner.

• Leak checks must be performed during installation and servicing to

prevent fuel leakage.

• Care should be taken by the installer to ensure that no electrical cables

or fuel lines are crushed or otherwise damaged during installation or

servicing.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner's safety system.

• When in operation, the burner’s noise level can exceed 85 dBA.

Use hearing protection.

• The burner must not be put into operation without proper safety and

protection devices.

• A Class BE ﬁre extinguisher is recommended.

• It is forbidden to alter thedesign or use accessories which have not

been approved by Enertech in writing.

• Prior to operation, the following points must be checked:

-ﬁtting and installation work has been completed and approved

-electrical installation has been correctly performed

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

correctly set

• After commissioning, if a steady red light on the burner control is

displayed, contact your installation technician.

6Bentone

Components Service life – Recommended

replacement

Service life – Recommended

replacement Operating cycles

Control system 10 years 250,000 cycles

Pressure switch 10 years 250,000 cycles

Flame guard 10 years 250,000 cycles

UV ﬂame sensor 10000 hrs N/A

Damper motor 500 000 cycles

Contaktor 10 years 500,000 cycles

Burner 1 year 3000 hrs

Filter 1 year 3000 h Change

Oilhose 1 year control/change

Nozzle 1 year change 3000h Change

Electrods 1 Year Change /cleaning 3000h Change /cleaning

Brake plate 1 Year Change /cleaning 3000h Change /cleaning

Motor 1 year 3000 hrs

Cuppling chaft 1 year control/change 3000h control/change

Fan wheel “1 Year Change when dirty /

unbalance”

“3000h Change when dirty /

unbalance”

The burner and its components must be recycled according to applicable regulations.

Burner servicing schedule

Servicing must be carried out once a year or after 3000 hours of operation

Component replacement intervals

Delivery check

• Make sure everything is delivered and the goods have not been

damaged during transit.

• If something is wrong with a delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

7Bentone

2. Technical data B 80-3

The burner is intended for:

• Light oil, B10 heating oil/biofuel blend (as deﬁned in DIN V51603-6)

and is used for:

• Water heating generators

• Hot air generators

2.1 Dimensions

Dimensions are in mm

* Min. recommended distance to ﬂoor.

A Ø B Ø C D E F G H *I

B 80-3 396 260 205 730 408 504 472 867 200

B 80-3 696 260 205 730 408 504 472 867 200

165 305 06

HA D

Ø B

Ø C

8Bentone

Burner, Type a b c d

B80-3 3,5-4,0 8,0-10,0 2,0-3,0 10,0-13,0

2.2 Working ﬁeld B 80-3

50-211 kg/h

600-2500 kW

2.3 Setting of brake plate and air ﬂow

2.3.1 Electric Speciﬁcation

Burner correspond to IP 20

-4

500 700 900 1100 1300 1500 1700 1900 2100 2300 2500

mbar

Type Motor supply Main supply Sound

B 80-3 230/400V

20,0/11,5A

1N230V 2,5A 50Hz

IP20

89 dBA ± 0,5 dBA

Max operating current, see data plate

!*NB It is important that

the spark does not strike

against the brake plate or

nozzle

9Bentone

2.4 Nozzle selection

See under Technical data: Recommended nozzle and nozzle table in order to

select the appropriate nozzle

2.5 Setting of brake disc and air ﬂow

Once the different output modes have been selected prior to commissioning,

basic settings for the burner can be made as shown in the air damper and

brake disc diagrams. See under Default settings. Note that it is simply a

matter of a default setting that should be adjusted retrospectively once the

burner has started. You should then conduct a ﬂue gas analysis and soot

quantity measurement.

2.6 Burner installation

2.6.1 Hole pattern

Make sure the hole pattern on the boiler is designed for burner ﬂange.

Combustion

device

d1d2d3

B 80-3 (205) 225 M14 (310) 324-390

d1* If the burner tube is installed from inside the boiler

d3* The hole pattern can be moved down if the burner

tube is installed from the front and the tabs in the

ﬂange are removed.

2.7 Recommended nozzle and

pressure

Because of the various boiler types with varying furnace geometries and

furnace loads, it is impossible to commit to a certain scattering angle or a

speciﬁc distribution pattern.

It should be noted that the scattering angle and distribution pattern changes

with pump pressure.

Nozzle: 45° Solid/semisolid

60° Solid/semisolid

80° Solid/semisolid

Pump pressure 14 bar (12-16 bar) depending on pump model

10 Bentone

The table applies to oil with a viscosity of 4.4 mm 2/s at a density of 830 kg/m 3..

2.8 Nozzle table.

Pump pressure bar

10 11 12 13

Gph kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h

1,00 3,72 44 38 3,90 46 40 4,08 48 42 4,24 50 43

1,10 4,09 48 42 4,29 51 44 4,48 53 46 4,67 55 48

1,20 4,47 53 46 4,68 55 48 4,89 58 50 5,09 60 52

1,25 4,65 55 47 4,88 58 50 5,10 60 52 5,30 63 54

1,35 5,02 59 51 5,27 62 54 5,50 65 56 5,73 68 58

1,50 5,58 66 57 5,85 69 60 6,11 72 62 6,36 75 65

1,65 6,14 73 63 6,44 76 66 6,73 80 69 7,00 83 71

1,75 6,51 77 66 6,83 81 70 7,14 85 73 7,42 88 76

2,00 7,45 88 76 7,81 93 80 8,16 97 83 8,49 101 87

2,25 8,38 99 85 8,78 104 90 9,18 109 94 9,55 113 97

2,50 9,31 110 95 9,76 116 100 10,19 121 104 10,61 126 108

2,75 10,24 121 104 10,73 127 109 11,21 133 114 11,67 138 119

3,00 11,16 132 114 11,71 139 119 12,23 145 125 12,73 151 130

3,50 13,03 154 133 13,66 162 139 14,27 169 146 14,85 176 151

4,00 14,89 176 152 15,62 185 159 16,31 193 166 16,97 201 173

4,50 16,75 199 171 17,57 208 179 18,35 218 187 19,10 226 195

5,00 18,62 220 190 19,52 231 199 20,39 242 208 21,22 252 216

5,50 20,48 243 209 21,47 255 219 22,43 266 229 23,34 277 238

6,00 22,34 265 228 23,42 278 239 24,47 290 250 24,46 302 260

6,50 24,20 287 247 25,37 301 259 26,51 314 270 27,58 327 281

7,00 26,06 309 266 27,33 324 279 28,55 339 291 29,70 352 303

7,50 27,92 331 285 29,28 347 299 30,59 363 312 31,83 377 325

8,00 29,79 353 304 31,23 370 318 32,63 387 333 33,95 403 346

8,50 31,65 375 323 33,18 393 338 34,66 411 353 36,07 428 368

9,00 33,59 398 343 35,14 417 358 63,71 435 374 38,19 453 389

9,50 35,37 419 361 37,09 440 378 38,74 549 395 40,31 478 411

10,00 37,23 441 380 39,04 463 398 40,78 484 416 42,44 503 433

11,00 40,96 486 418 42,94 509 438 44,86 532 457 46,68 554 476

12,00 44,68 530 456 46,85 556 478 48,94 580 499 50,92 604 519

14,00 52,12 618 531 54,65 648 557 57,10 677 582 59,41 705 606

16,00 59,57 706 607 62,46 741 637 65,26 774 666 67,90 805 692

18,00 67,02 795 683 70,27 833 717 73,41 871 749 76,39 906 779

20,00 74,47 883 759 78,08 926 796 81,57 967 832 84,87 1007 865

22,00 81,91 971 835 85,89 1019 876 89,73 1064 915 93,36 1107 952

24,00 89,36 1060 911 93,70 1111 956 97,88 1161 998 101,85 1208 1039

26,00 96,81 1148 987 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168

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