Bentone B 30 A2.2 RME Caractéristiques techniques

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CR00349 178 142 52-2 2021-08-03

Installation- and maintenance instruction

B 30 A2.2 RME

LMO24.255C2E

DV57C

Translation of the original instructions.

2Bentone

example Beispielexempel

352011030141

Designation

Type

Model

Serial no.

Motor supply

Main supply

MADE IN SWEDEN BY

LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar

BF 1 KS 76-24

BF 1

BF 1 KS 76-24

1234567

1~230V 1,0A 50Hz IP 20

Man.Year 2019

Cap. Min-Max

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or scan QR-code.

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3Bentone

Table of contents

1. Safety Information____________________________________ 4

2. Technical data _______________________________________ 8

2.1 Dimensions B 30 A2.2 _____________________________ 8

2.2 Working ﬁeld _____________________________________ 8

2.3 Electric Speciﬁcation ______________________________ 9

2.4 Setting of brake plate and air ﬂow ___________________ 9

2.5 Burner installation _________________________________ 9

2.6 Recommended nozzles and pressures ______________ 10

2.7 Nozzle table, 7-15 bar ____________________________ 10

2.8 Description______________________________________ 11

3. General instructions _________________________________ 12

3.1 General rules ____________________________________ 12

4. Installation _________________________________________ 13

4.1 Handling and lifting instruktion _____________________ 13

4.2 Acceptance inspection____________________________ 14

4.3 Preparations for installation ________________________ 14

4.4 Distribution of oil _________________________________ 14

4.5 Electrical connection______________________________ 14

4.6 Mount the burner on the boiler _____________________ 15

4.7 Check oil line seals _______________________________ 15

4.8 Setting Damper motor 2-stage ____________________ 16

5. Burner installation___________________________________ 17

5.1 Examples of basic setting B 30_____________________ 17

5.2 Setting values ___________________________________ 18

6. Burner servicing ____________________________________ 19

6.1 Servicing the combustion assembly ________________ 19

6.2 Servicing air dampers ____________________________ 20

6.3 Replacement of damper motor _____________________ 21

6.4 Servicing the fan _________________________________ 22

6.5 Replacement of oil pump__________________________ 23

6.6 Check oil line seals _______________________________ 24

6.7 Solenoid valve seal test ___________________________ 24

7. Instructions Pump __________________________________ 25

7.1 SUNTEC D(V) 57C _______________________________ 25

8. Oil burner control ___________________________________ 31

8.1 Wiring diagram _________________________________ 31

8.2 Function LMO14/24 ______________________________ 32

8.3 Colour codes LMO14/24 __________________________ 33

8.4 Fault codes LMO14/24 ___________________________ 33

9. Fault Location ______________________________________ 34

9.1 Burner will not start_______________________________ 34

9.2 Burner will not start after normal use ________________ 34

9.3 Delayed ignition__________________________________ 35

9.4 Noise in pump ___________________________________ 35

9.5 Pump pressure __________________________________ 36

10. Log of ﬂue gas analysis____________________________ 37

11. Oil burners maintenance instructions _______________ 38

4Bentone

1. Safety Information

This Installation and Maintenance manual:

• is to be regarded as part of the burner and must always be kept near

the installation site

• is intended for use by authorised personnel

• must be read prior to installation

• must be observed by all who work with the burner and associated

system components

• work with the burner may only be carried out by certiﬁed installers/

personnel

• Enertech AB is not liable for any typographical errors and reserves the

right to make design changes without prior notice.

• The burner may only be used for its intended purpose in accordance

with the product’s technical data.

• The burner may only be installed and operated by authorised

personnel.

• The product is packaged to prevent damage from occurring during

handling. Handle the product with care. Lifting equipment must be

used to lift larger packages.

• The products must be transported/stored on a level surface in a dry

environment, max. 80% relative humidity, no condensation.

Temperature -20 to +60 °C.

• Check that the burner is compatible with the boiler’s output range.

• The label information on the rating plate refers to the burner’s minimum

and maximum power.

• All components must be installed without being bent, twisted or

subjected to mechanical or thermal forces which can affect the

components.

• The burner must be installed so that it complies with local regulations

for ﬁre safety, electrical safety, and fuel distribution.

• Make sure when installing the equipment that there is enough space to

service the burner.

• Permitted ambient temperature during operation 0 to +60°C. Max

80% relative humidity, no condensation.

• The installer must ensure that the room has adequate air supply.

• The room must comply with local regulations pertaining to its intended

use.

• The installation site must be free of chemicals.

• Burner tubes, fan wheels and air dampers may contain sharp edges.

• The surface temperature of the burner’s components can exceed

60°C.

• Caution: The burner has moving parts, and there is risk of crushing

injuries.

• The electrical installation must be professionally carried out in

accordance with applicable high voltage regulations, as per Enertech’s

recommendations.

165 105 85

5Bentone

• Before service, shut off the fuel supply and turn off the power to the

burner.

• Leak checks must be performed during installation and service to

prevent fuel leakage.

• Care should be taken by the installer to ensure that no electrical cables

or fuel lines are crushed or otherwise damaged during installation or

service.

• If the boiler is equipped with an access hatch, this must be equipped

with a hatch opening switch connected to the burner's safety system.

• When in operation, the burner’s noise level can exceed 85 dBA.

Use hearing protection.

• The burner must not be put into operation without proper safety and

protection devices.

• Fire extinguisher with Class BE recommended.

• Modifying the design or using accessories that have not been

approved by Enertech in writing is strictly prohibited.

• Prior to operation, the following points must be checked:

-ﬁtting and installation work has been completed and approved

-electrical installation has been correctly performed

-ﬂue gas ducts and combustion air ducts are not blocked

-all actuators and control and safety devices are in working order and

correctly set

• After commissioning

-If the gas burner control has a solid red light, contact your installer.

6Bentone

General requirements RME

This is a burner designed for FAME, B-100 (RME) fuel. The fuel must meet

the requirements of standard EN 14214 for FAME.

The fuel must be stored and used according to the manufacturer’s

instructions. It should typically be used within 6 months of manufacture. Fuel

that is allowed to age loses its oxidation stability and produces aggressive

constituents. These cause oxidation damage to components in the oil

system. The fuel should be stored in a cool area to minimise these problems.

The RME cistern must be made of metal or dark coloured plastics approved

for the fuel.

The design of the equipment on the burner permits the use of EO1 type

oil without modiﬁcation, although with appropriate adjustments to the

combustion after changing the fuel type.

Oil burners must be installed in accordance with local regulations. The

installer must therefore be knowledgeable of the regulations pertaining to oil

and combustion.

Installation should be carried out as a one-pipe system and used together

with the bleeder to vent the system, and an appropriate ﬁlter must also be

in place. Copper should be avoided in RME fuel systems since the fuel and

copper have an oxidising effect on each other.

Only oil suitable for the burner must be used and then in combination with

a suitable oil ﬁlter designed for FAME, B-100 (RME) and installed before the

burner’s oil pump.

The tank should be cleaned and the water should be checked regularly to

prevent problems related to corrosion and microorganisms. This should be

done once a year.

If the burner is replacing an existing burner, ensure that the oil ﬁlter is

changed to a ﬁlter designed for FAME, B-100 (RME). Installation may only be

performed by qualiﬁed personnel.

Care should be taken by the installer to ensure that no electrical cables or oil/

gas pipelines are crushed or damaged during installation or service.

Burners that run on FAME, B-100 (RME) fuel are and must be equipped with

parts designed for this fuel. This applies in particular to oil-related parts such

as the pump, solenoid valve, oil ﬁlter and hoses with ﬁre-retardant sleeves. It

is very important when carrying out a service to replace old parts with new

parts of the same quality.

Maintenance

The boiler/burner must be checked regularly for faults or leakage. Any boiler/

burner that uses FAME (RME) fuel must be serviced at least twice a year. It is

very important that worn parts are replaced at the time of servicing with new

parts of the same quality.

Oil hoses must be of high-quality ﬂuoride rubber or PTFE intended for FAME,

B-100 (RME).

The hoses must be ﬁtted with ﬁre-retardant sleeves in order to satisfy

requirements according to EN-ISO 6806.

7Bentone

Components Service life – Recommended

replacement

Service life – Recommended

replacement Operating cycles

Control system 10 years 250,000 cycles

Pressure switch 10 years 250,000 cycles

Ignition system with ﬂame guard 10 years 250,000 cycles

UV ﬂame sensor 10,000 h N/A

Damper motor 500,000 cycles

Contactor 10 years 500,000 cycles

Burner Twice a year 3,000 h

Filter Twice yearly replacement 3,000 h replacement

Oil hose Once yearly replacement

Nozzle Twice yearly replacement 3,000 h replacement

Electrodes Replace/Clean twice a year Replace/Clean 3,000 h

Brake disc Replace/Clean twice a year Replace/Clean 3,000 h

Motor Twice a year 3,000 h

Drive shaft Check/replace in the event of

damage

Check/replace in the event of

damage

Fan wheel Twice a year

Replace if

need for cleaning/imbalance

3,000h

Replace if

need for cleaning/imbalance

Tank Check for water once a year

Clean tank once a year

Oil ﬁlter Twice a year 3,000 h replacement

Oil valve Tightness check twice a year Replace if leaky

The burner and its components must be recycled according to applicable regulations.

Burner service schedule

Servicing must be carried out twice a year or after 3,000 hours of operation.

Component replacement intervals

Delivery check

• Make sure everything is delivered and the goods have not been damaged during transit.

• If something is wrong with a delivery, report it to the supplier.

• Transport damage must be reported to the shipping company.

8Bentone

165 305 22-2

2. Technical data

The burner is intended for:

• Light oil, B10 heating oil/biofuel blend, FAME, B-100 (RME) (as deﬁned in DIN V51603-6).

and is used for:

• Water heating generators

• Hot air generators (these require LMO 24 255 C2E)

2.1 Dimensions B 30 A2.2

IA D

øB

øC

* Min. recommended distance to ﬂoor.

A Ø B Ø C D E F G H I * J

B 30 174/315 108 108 372 220 281 303 188 415 200

2.2 Working ﬁeld

-0,5

0,5

1,5

2,5

3,5

4,5

5,5

50 70 90 110 130 150 170

mbar

4.5-15.0 kg/h

55-175 kW

160302-623-2

9Bentone

Type Motor Complete

burner

Sound

B 30 180W 1,3A 230V

50Hz 5µF 230V 2,63A 50Hz 84 dBA ± 0,5 dBA

Max operating current, see data plate.

2.4 Setting of brake plate and air ﬂow

!*NB It is important

that the spark does

not strike against the

brake plate or nozzle.

a b c d

B 30 3.5-4.0 7,0-9,0 2.0-3.0 5.0-6.0

Combustion

device

d1d2d3

B 30 ø 115-150 M8-M12 ø 160-190

2.5 Burner installation

2.5.1 Hole patten

Make sure the hole pattern on the boiler is designed for burner ﬂange.

2.3 Electric Speciﬁcation

Burner correspond to IP 20

10 Bentone

2.6 Recommended nozzles and pressures

Because of the different types of boiler in existence, with varying furnace

geometries and furnace loads, it is not possible to commit to any given spray

angle or spay pattern. Note that spray angles and spray patterns change

with pump pressures.

Nozzle 60° Solid/Hollow cone

80° Solid/Hollow conel

Pump pressure 10 bar (8–14 bar) Fuel oil 1

2.7 Nozzle table, 7-15 bar Pump pressure, bar

The table applies to oils with a viscosity of 4.4 mm2/s (cSt) at a density of 830 kg/m3.

Gph 7 8 9 10 11 12 13 14 15

kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW

0,35 1,13 13 1,21 14 1,28 15 1,35 16 1,42 17 1,48 17 1,54 18 1,60 19 1,65 19

0,40 1,22 14 1,33 16 1,41 17 1,49 18 1,56 18 1,63 19 1,70 20 1,76 21 1,82 21

0,50 1,56 18 1,66 20 1,76 21 1,86 22 1,95 23 2,04 24 2,12 25 2,20 26 2,28 27

0,60 1,98 23 2,00 24 2,12 25 2,23 26 2,34 28 2,45 29 2,55 30 2,64 31 2,73 32

0,65 2,23 26 2,16 26 2,29 27 2,42 29 2,54 30 2,65 31 2,75 33 2,86 34 2,96 35

0,75 2,46 29 2,49 29 2,65 31 2,79 33 2,93 35 3,08 36 3,18 38 3,30 39 3,42 40

0,85 2,77 32 2,83 33 3,00 36 3,16 37 3,32 39 3,47 41 3,61 43 3,74 44 3,87 46

1,00 3,11 37 3,33 39 3,53 42 3,72 44 3,90 46 4,08 48 4,24 50 4,40 52 4,56 54

1,10 3,55 42 3,66 43 3,88 46 4,09 48 4,29 51 4,48 53 4,67 55 4,84 57 5,01 59

1,20 3,72 44 3,99 47 4,24 50 4,47 53 4,68 55 4,89 58 5,09 60 5,29 63 5,47 65

1,25 3,94 47 4,16 49 4,40 52 4,65 55 4,88 58 5,10 60 5,30 63 5,51 65 5,70 68

1,35 4,33 51 4,49 53 4,76 56 5,02 59 5,27 62 5,50 65 5,73 68 5,95 70 6,15 73

1,50 4,89 58 4,98 59 5,29 63 5,58 66 5,85 69 6,11 72 6,36 75 6,60 78 6,83 81

1,65 5,09 60 5,49 65 5,82 69 6,14 73 6,44 76 6,73 80 7,00 83 7,27 86 7,52 89

1,75 5,48 65 5,82 69 6,18 73 6,51 77 6,83 81 7,14 85 7,42 88 7,71 91 7,97 94

2,00 6,21 74 6,65 79 7,06 84 7,45 88 7,81 93 8,18 97 8,49 101 8,81 104 9,12 108

2,25 6,99 83 7,49 89 7,94 94 8,38 99 8,78 104 9,18 109 9,55 113 9,91 117 10,26 122

2,50 7,77 92 8,31 98 8,81 104 9,29 110 9,74 115 10,18 121 10,59 126 10,99 130 11,3 8 135

2,75 8,78 104 9,39 111 9,96 118 10,50 124 11,01 131 11,50 136 11,97 142 12,42 147 12,86 152

3,00 9,71 115 10,38 123 11,00 130 11,60 137 12,17 144 12,71 151 13,23 157 13,73 163 14,21 168

4,00 11,88 141 12,70 150 13,47 160 14,20 168 14,89 176 15,56 184 16,19 192 16,80 199 17, 3 9 206

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