Table of Contents
3000 Series Installation Manual i
TABLE OF CONTENTS
1Introduction 1
1.1 Hazardous Locations.............................................1
1.2 Codes and Standards ............................................1
1.3 Useful Links...........................................................1
1.4 Recommended Tools, Equipment, and Materials.2
1.5 Related Documents...............................................3
2Features 4
2.1 3K Big Fueler .........................................................4
2.2 3K Fueler...............................................................4
3Specifications 5
3.1 Dimensions ...........................................................5
3.2 Environmental.......................................................5
3.3 Power....................................................................5
3.4 Pump Motor Control Requirements .....................5
3.5 Components..........................................................6
3.6 Layout ...................................................................8
4Receive, Lift & Transport the
Dispenser 10
4.1 Inspection Checklist ............................................10
4.2 Lifting and Transporting......................................10
5Site Preparation 12
5.1 Underground and Aboveground Storage Tanks..12
5.2 Plumbing Requirements......................................14
5.3Shear Valve Installation...................................... 17
5.4 Suction Pump Check Valve Installation .............. 17
5.5 Wiring Requirements ......................................... 18
6Installing the Dispenser 20
6.1 Setting and Plumbing ......................................... 20
6.2 Wire Routing ...................................................... 22
6.3 AC Power Connection......................................... 23
6.4 Communication Wiring....................................... 24
6.5 Connecting to Submerged Pump Control Relays 31
6.6 Installing the Wire Separator.............................. 34
6.7 Installing the Battery (DC Power) ....................... 34
7Activate The Dispenser 35
7.1 Power The Dispenser.......................................... 35
7.2 Purge Air From The Hydraulic Lines.................... 35
8Final Installation Checklist 38
9Appendix A 39
9.1 Abbreviations and Acronyms.............................. 39
10 Appendix B 40
10.1 Model Number and DIN ..................................... 40
11 Appendix C 42
11.1 Wiring Diagrams................................................. 42
11.2 Footprint Drawings............................................. 43